Grizzly G0695 owner manual Service, Troubleshooting, Motor & Electrical

Page 40

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel- ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

 

 

 

 

 

 

Machine

does not

1.

Stop button is pushed in or is at fault.

1.

Turn the stop button clockwise until it pops out;

start or

a breaker

 

 

 

replace if faulty.

trips.

 

2.

ON button is at fault.

2.

Replace faulty ON button.

 

 

 

 

3.

Plug/receptacle is at fault or wired

3.

Test for good contacts; correct the wiring.

 

 

 

incorrectly.

 

 

 

 

4.

Power supply is switched OFF or is at fault,

4.

Ensure hot lines have correct voltage on all legs and

 

 

 

or the breaker tripped.

 

main power supply is switched ON.

 

 

5.

Motor connection wired incorrectly.

5.

Correct motor wiring connections (Page 44).

 

 

6.

Motor windings or motor is at fault.

6.

Replace motor.

 

 

 

 

 

Machine stalls or is

1.

Machine is undersized for the task.

1.

Use smaller sharp tooling; reduce the feed rate;

overloaded.

 

 

 

reduce the spindle RPM; use coolant.

 

 

2.

Workpiece alignment is poor.

2.

Eliminate workpiece binding; use vise or clamps as

 

 

 

 

 

required for workpiece alignment control.

 

 

3.

Dull or incorrect cutting tool.

3.

Use sharp and correct cutting tool for the operation.

 

 

4.

Motor connection is wired incorrectly.

4.

Correct motor wiring connections (Page 44).

 

 

5.

Plug/receptacle is at fault.

5.

Test for good contacts; correct the wiring.

 

 

6.

Pulley/sprocket slipping on shaft.

6.

Replace loose pulley/shaft.

 

 

7.

Motor bearings are at fault.

7.

Test by rotating shaft; rotational grinding/loose shaft

 

 

 

 

 

requires bearing replacement.

 

 

8.

Motor has overheated.

8.

Clean off motor, let cool, and reduce workload.

 

 

9.

Motor is at fault.

9.

Test and repair or replace.

 

 

 

 

 

 

Machine

has

1.

Tool holder or cutter is at fault.

1.

Replace out-of-round tool holder; replace/resharpen

vibration

or noisy

 

 

 

cutter; use appropriate feed rate and cutting RPM.

operation.

2.

Workpiece alignment is poor.

2.

Eliminate workpiece binding; use vise or clamps as

 

 

 

 

 

 

 

required for workpiece alignment control.

 

 

3.

Motor or component is loose.

3.

Inspect/replace stripped or damaged bolts/nuts, and

 

 

 

 

 

re-tighten with thread locking fluid.

 

 

4.

Pulley is loose.

4.

Realign/replace shaft, pulley, setscrew, and key as

 

 

 

 

 

required.

 

 

5.

Machine is incorrectly mounted or sits

5.

Tighten/replace mounting bolts in floor; relocate/

 

 

 

unevenly.

 

shim machine.

 

 

6.

Motor fan is rubbing on fan cover.

6.

Replace dented fan cover or fan.

 

 

7.

Motor bearings are at fault.

7.

Test by rotating shaft; rotational grinding/loose shaft

 

 

 

 

 

requires bearing replacement.

 

 

 

 

 

 

-38-

Model G0695 (Mfg. Since 9/10)

Image 40
Contents Model G0695 VS Milling Machine With RAM Head Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Table Info Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety Instructions For Mills Machine Care and MaintenanceGlossary of Terms 220V Single-Phase Operation Circuit RequirementsSetup Needed for SetupUnpacking Description QtyInventory Inventory Figure QtyCleanup Before cleaning, gather the followingSite Considerations Moving & Placing Mill Mounting to Shop FloorAssembly Using Machine MountsBolting to Concrete Floors To assemble your millTest Run Spindle Break-In StepBasic Controls OperationsControl Panel Table Controls Additional table travel controls Model G0695 Mfg. Since 9/10Downfeed Controls Operation Overview Table MovementLocks Limit StopsTools Needed Qty Headstock TiltingTo tilt the head Hex Bolt Headstock Turret Rotation To rotate the turretHeadstock Ram Movement To move the ram inward or outwardSetting Spindle Speed Setting Spindle SpeedCalculating Spindle Speed Cutting Speeds for High Speed Steel HSS Cutting ToolsChip Characteristics Loading/Unloading ToolingLoading Tooling Unloading ToolingAccessories G1075-52-PC. Clamping KitH8370-Power Feed for Mills G9299-10 Yuasa-Type Rotary TableH2689-R-8 Quick Change Collet Set G5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder SetG2861-Face Mill G4051-Carbide Insert for Face Mill G9765-9-PC. Ball End Mill SetG5758-Tilt x G5684-R-8 Vertical Collet RackG5649-5-C Spin Index G1054-Dividing Head-BS-1G5679-Steel Parallel Set Model G5679 Steel Parallel SetMaintenance Cleaning ProtectingSchedule LubricationOne-Shot Oiler Quill GearingVertical Bevel Gears Lubricant Frequency QtyLeadscrews Belt TensioningTo tension the V-belt Troubleshooting ServiceMotor & Electrical Operation Adjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Backlash Belt Replacement To replace the V-beltPage Wiring Wiring Safety InstructionsWiring Diagram Control panel wiring Electrical ComponentsBase, Column, & Knee Breakdown Base, Column, & Knee Parts List DescriptionHead Breakdown Head Parts List Motor & Ram Breakdown Motor & Ram Parts List Table Breakdown Table Parts List Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY