Grizzly G0695 owner manual Maintenance, Schedule, Cleaning Protecting, Lubrication

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SECTION 6: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Before Daily Operation:

Check/tighten loose mounting bolts.

Check/sharpen/replace worn or damaged tooling.

Check/repair/replace worn or damaged wires.

Check for any other unsafe condition.

Use the one-shot oiler (Page 36).

Every 8 Hours of Operation:

Use the one-shot oiler (Page 36).

Lubricate quill gearing (Page 36).

Clean the mill.

Every 40 Hours of Operation:

Lubricate the vertical bevel gears (Page 36).

Lubricate the longitudinal, cross, and vertical leadscrews (Page 37).

Note: This maintenance schedule is based on average usage. Adjust the maintenance schedule to match your actual usage to keep your mill run- ning smoothly and to protect your investment.

Model G0695 (Mfg. Since 9/10)

Cleaning &

Protecting

Use a brush and shop vacuum to remove chips and debris from the mill. Never blow off the mill with compressed air, as this will force metal chips deep into the mechanisms and may injure your- self or bystanders.

Wipe built-up grime from the mill with a rag and a mild solvent. Remove any rust from the unpainted cast iron surfaces of your mill, then treat them with regular applications of products such as Primrose Armor Plate Way Oil, G96® Gun Treatment, SLIPIT®, or Boeshield® T-9 (see Section 5: Accessories on Page 30 for more details).

Lubrication

Your mill has numerous moving metal-to-metal contacts that require proper lubrication to help ensure efficient and long-lasting mill operation.

Other than the lubrication points covered in this section, all other bearings are internally lubricated and sealed at the factory. Simply leave them alone unless they need to be replaced.

Before adding lubricant, clean debris and grime from the devices to avoid contaminating the new lubrication.

DISCONNECT MILL FROM POWER BEFORE PERFORMING LUBRICATION!

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Contents Model G0695 VS Milling Machine With RAM Head Page Table of Contents Manual Accuracy IntroductionContact Info Machine DescriptionIdentification Machine Data Sheet Table Info Safety Instructions for Machinery SafetyWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Machine Care and Maintenance Additional Safety Instructions For MillsGlossary of Terms Circuit Requirements 220V Single-Phase OperationNeeded for Setup SetupUnpacking Description QtyInventory Figure Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Mounting to Shop Floor Moving & Placing MillUsing Machine Mounts AssemblyBolting to Concrete Floors To assemble your millTest Run Step Spindle Break-InBasic Controls OperationsControl Panel Additional table travel controls Model G0695 Mfg. Since 9/10 Table ControlsDownfeed Controls Table Movement Operation OverviewLimit Stops LocksTools Needed Qty Headstock TiltingTo tilt the head Hex Bolt To rotate the turret Headstock Turret RotationTo move the ram inward or outward Headstock Ram MovementSetting Spindle Speed Setting Spindle SpeedCalculating Spindle Speed Cutting Speeds for High Speed Steel HSS Cutting ToolsLoading/Unloading Tooling Chip CharacteristicsLoading Tooling Unloading ToolingG1075-52-PC. Clamping Kit AccessoriesG9299-10 Yuasa-Type Rotary Table H8370-Power Feed for MillsG5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder Set H2689-R-8 Quick Change Collet SetG2861-Face Mill G4051-Carbide Insert for Face Mill G9765-9-PC. Ball End Mill SetG5684-R-8 Vertical Collet Rack G5758-Tilt xG5649-5-C Spin Index G1054-Dividing Head-BS-1Model G5679 Steel Parallel Set G5679-Steel Parallel SetCleaning Protecting MaintenanceSchedule LubricationQuill Gearing One-Shot OilerVertical Bevel Gears Lubricant Frequency QtyLeadscrews Belt TensioningTo tension the V-belt Troubleshooting ServiceMotor & Electrical Operation Disconnect Mill from Power Before Adjusting the Gibs Adjusting GibsTo replace the V-belt Adjusting Backlash Belt ReplacementPage Wiring Safety Instructions WiringWiring Diagram Electrical Components Control panel wiringBase, Column, & Knee Breakdown Description Base, Column, & Knee Parts ListHead Breakdown Head Parts List Motor & Ram Breakdown Motor & Ram Parts List Table Breakdown Table Parts List Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY