Grizzly G0695 owner manual Loading/Unloading Tooling, Chip Characteristics, Loading Tooling

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Chip Characteristics

If chips produced by your operation are blue and burnt and overheated, but the cutting speed is correct, reduce the feed rate until the chips are silver.

If the chips are powdery, increase the feed rate so the chips are more coarse but not overheated.

Loading/Unloading

Tooling

Your mill is equipped with a 716"-20 x 12" drawbar (see Figure 31).

Figure 31. Drawbar.

 

Tools Needed

Qty

Wrench 19mm

1

Loading Tooling

1.DISCONNECT MILL FROM POWER!

2.Clean any debris or oily substances from the mating surfaces of the spindle and tool tapers.

Cutting tools are sharp and can quick- ly injure your hands. Always protect your hands when handling cutting tools.

3.Remove the drawbar cap and place the drawbar through the top of the spindle if it is not already installed (see Figure 32).

Model G0695 (Mfg. Since 9/10)

Drawbar Drawbar

Cap

Figure 32. Drawbar inserted through the top of

the spindle.

4.Align the keyway of the tool (collet with cutter, face mill, or drill chuck with taper shank) with the protruding set screw inside the spindle, and push the tool firmly into the spindle taper to seat it.

5.While holding the tool in place with one hand, thread the drawbar into the tool until it is snug.

Note: Make sure the drawbar is threaded into the tool a minimum of five to 10 turns.

6.To fully seat the tool into the spindle, tighten the drawbar with a 19mm wrench.

Note: Over-tightening the drawbar could make removing the tool difficult, so only snug the drawbar in place.

7.Re-install the drawbar cap.

Unloading Tooling

1.DISCONNECT MILL FROM POWER!

2.While wearing gloves, keep one hand on the tool, loosen the drawbar with the 19mm wrench, then completely unthread it.

—If the tool does not release from the spindle taper when the drawbar is unthreaded, turn the drawbar back into the tool five to ten threads, then tap the top of the drawbar with a dead-blow hammer or block of wood until the tool releases.

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Image 31
Contents Model G0695 VS Milling Machine With RAM Head Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Table Info Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Machine Care and Maintenance Additional Safety Instructions For MillsGlossary of Terms Circuit Requirements 220V Single-Phase OperationDescription Qty SetupNeeded for Setup UnpackingInventory Figure Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Mounting to Shop Floor Moving & Placing MillTo assemble your mill AssemblyUsing Machine Mounts Bolting to Concrete FloorsTest Run Step Spindle Break-InBasic Controls OperationsControl Panel Additional table travel controls Model G0695 Mfg. Since 9/10 Table ControlsDownfeed Controls Table Movement Operation OverviewLimit Stops LocksTools Needed Qty Headstock TiltingTo tilt the head Hex Bolt To rotate the turret Headstock Turret RotationTo move the ram inward or outward Headstock Ram MovementCutting Speeds for High Speed Steel HSS Cutting Tools Setting Spindle SpeedSetting Spindle Speed Calculating Spindle SpeedUnloading Tooling Chip CharacteristicsLoading/Unloading Tooling Loading ToolingG1075-52-PC. Clamping Kit AccessoriesG9299-10 Yuasa-Type Rotary Table H8370-Power Feed for MillsG9765-9-PC. Ball End Mill Set H2689-R-8 Quick Change Collet SetG5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder Set G2861-Face Mill G4051-Carbide Insert for Face MillG1054-Dividing Head-BS-1 G5758-Tilt xG5684-R-8 Vertical Collet Rack G5649-5-C Spin IndexModel G5679 Steel Parallel Set G5679-Steel Parallel SetLubrication MaintenanceCleaning Protecting ScheduleLubricant Frequency Qty One-Shot OilerQuill Gearing Vertical Bevel GearsLeadscrews Belt TensioningTo tension the V-belt Troubleshooting ServiceMotor & Electrical Operation Disconnect Mill from Power Before Adjusting the Gibs Adjusting GibsTo replace the V-belt Adjusting Backlash Belt ReplacementPage Wiring Safety Instructions WiringWiring Diagram Electrical Components Control panel wiringBase, Column, & Knee Breakdown Description Base, Column, & Knee Parts ListHead Breakdown Head Parts List Motor & Ram Breakdown Motor & Ram Parts List Table Breakdown Table Parts List Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY