Grizzly G0695 owner manual Additional Safety Instructions For Mills, Machine Care and Maintenance

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Additional Safety Instructions For Mills

1.UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls before operating machine.

2.Safety accessories. Always use a chip guard in addition to your safety glasses, or use a face shield when milling to reduce the risk of injury from flying chips.

3.WORK HOLDING. Before starting the machine, be certain the workpiece has been properly clamped to the table. If the workpiece comes loose during operation, serious injury or property damage could occur. NEVER hold the workpiece by hand during operation.

4.CHUCK KEY SAFETY. Always remove chuck key, drawbar wrench, and any ser- vice tools immediately after use and before starting the mill to prevent them from being thrown at yourself or bystanders.

5.SPINDLE SPEEDS. To reduce the risk injury from the tool or workpiece breaking apart, always select the spindle speed that is appropriate for the type of work and mate- rial. Allow the mill to reach full speed before beginning a cut.

6.STOPPING SPINDLE. To avoid lacera- tion or abrasion injuries, DO NOT stop the spindle by putting your hand on it. Allow the spindle to stop on its own, or in the case of an emergency, use the spindle brake.

7.CLEAN-UP.The chips produced during operation are hot and sharp. DO NOT clear chips by hand or compressed air. Use a brush or vacuum, and never clear chips while the spindle is turning.

8.MACHINE CARE AND MAINTENANCE.

Never operate the mill with damaged or worn parts. Maintain your mill in proper working condition. Perform routine inspec- tions and maintenance promptly. Put away adjustment tools after use.

9.TOOL HOLDING. Always use the proper tools for your operation. To avoid having a cutting tool be thrown from the mill at a high rate or speed, make sure it is properly and firmly installed.

10.CUTTING TOOL INSPECTION. To avoid the risk of injury from shattering cutting tools, always inspect cutting tools for sharp- ness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools with care. Leading edges are very sharp and can cause lacerations.

11.POWER DISRUPTION. In the event of a local power outage during operation, turn OFF all switches to avoid possible sudden startup once power is restored.

Like all machinery there is potential dan- ger when operating this mill. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this mill with respect and caution to reduce the risk of operator injury. If normal safety precau- tions are overlooked or ignored, serious personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results.

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Model G0695 (Mfg. Since 9/10)

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Contents Model G0695 VS Milling Machine With RAM Head Page Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionIdentification Machine Data Sheet Table Info Wearing Proper APPAREL. Do not wear SafetySafety Instructions for Machinery Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety Instructions For Mills Machine Care and MaintenanceGlossary of Terms 220V Single-Phase Operation Circuit RequirementsUnpacking SetupNeeded for Setup Description QtyInventory Inventory Figure QtyCleanup Before cleaning, gather the followingSite Considerations Moving & Placing Mill Mounting to Shop FloorBolting to Concrete Floors AssemblyUsing Machine Mounts To assemble your millTest Run Spindle Break-In StepBasic Controls OperationsControl Panel Table Controls Additional table travel controls Model G0695 Mfg. Since 9/10Downfeed Controls Operation Overview Table MovementLocks Limit StopsTools Needed Qty Headstock TiltingTo tilt the head Hex Bolt Headstock Turret Rotation To rotate the turretHeadstock Ram Movement To move the ram inward or outwardCalculating Spindle Speed Setting Spindle SpeedSetting Spindle Speed Cutting Speeds for High Speed Steel HSS Cutting ToolsLoading Tooling Chip CharacteristicsLoading/Unloading Tooling Unloading ToolingAccessories G1075-52-PC. Clamping KitH8370-Power Feed for Mills G9299-10 Yuasa-Type Rotary TableG2861-Face Mill G4051-Carbide Insert for Face Mill H2689-R-8 Quick Change Collet SetG5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder Set G9765-9-PC. Ball End Mill SetG5649-5-C Spin Index G5758-Tilt xG5684-R-8 Vertical Collet Rack G1054-Dividing Head-BS-1G5679-Steel Parallel Set Model G5679 Steel Parallel SetSchedule MaintenanceCleaning Protecting LubricationVertical Bevel Gears One-Shot OilerQuill Gearing Lubricant Frequency QtyLeadscrews Belt TensioningTo tension the V-belt Troubleshooting ServiceMotor & Electrical Operation Adjusting Gibs Disconnect Mill from Power Before Adjusting the GibsAdjusting Backlash Belt Replacement To replace the V-beltPage Wiring Wiring Safety InstructionsWiring Diagram Control panel wiring Electrical ComponentsBase, Column, & Knee Breakdown Base, Column, & Knee Parts List DescriptionHead Breakdown Head Parts List Motor & Ram Breakdown Motor & Ram Parts List Table Breakdown Table Parts List Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY