Campbell Hausfeld WS2100 specifications Installation, Operation, Location, Welding Helmet Assembly

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! WARNING

Operating Instructions and Parts Manual

Inverter Technology Arc Welder

Protection Association, Batterymarch Park, Quincy, MA 02269

Safe Handling of Compressed Gases in Cylinders

CGA Pamphlet P-1, from Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202

Code for Safety in Welding and Cutting

CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3

Cutting And Welding Processes

NFPA Standard 51B, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

Safe Practices For Occupational And Educational Eye And Face Protection

ANSI Standard Z87.1, from American National Standards Institute, 1430 Broadway, New York, NY 10018

Refer to the Material Safety Data Sheets and the manufacturers instructions for metals, electrodes, coatings and cleaners.

Installation

LOCATION

Selecting the proper location can significantly increase performance, reliability and life of the arc welder.

For best results locate the welder in an environment that is clean and dry. Avoid locations exposed to high temperature, high humidity, dust and corrosive fumes. High humidity causes moisture condensation on electrical components. Moisture can contribute to corrosion and short electrical components. Dust and dirt in the welder retain moisture and increase wear of moving parts.

Place the welder in an area that provides at least twelve inches (305 mm.) of ventilation space at both the front and rear of the unit. Keep all obstructions away from this ventilation space.

Store electrodes in a clean, dry location with low humidity, such as

WT2240 Electrode Container, to preserve the flux coating.

The welder control panel contains information regarding proper input voltage and amperage. Follow the specifications on the welder front panel.

The receptacle used for the welder must be properly grounded and the welder must be the only load on the power supply circuit. Refer to the Circuit Amps chart under Specifications for correct circuit capacity.

Lens

Lens

Retainer

Retainer

Stiffener

Figure 4 – Hand Shield

HAND SHIELD ASSEMBLY (See Figure 4)

1.Cut retainer stiffeners and detachable handle away from shield. Trim the excess plastic to remove sharp edges.

2.Insert the filter lens.

3.Attach the stiffeners over the pins on the lens retainers.

WELDING HELMET ASSEMBLY

(Promotional Models Only)

MODEL WT1000 (See Figure 5)

1.Remove the lens retainer from the face shield with a regular screwdriver by prying against the shield and post of the lens retainer.

2.Remove the protective film covering from both sides of each lens cover. Put one clear lens cover on each side of the shaded lens. Place these three lenses together into the face shield and secure with the lens retainer. The lens retainer should snap into the second notch in the face shield.

3.Position one of the holes in the adjustment arm over the pins which are located in the ear area of the face shield. These adjustment arms control

the closeness of fit and can be easily repositioned if necessary.

4.Position the headgear inside the face shield. Assemble the helmet by inserting the stud screw through the headgear and shield into the tension nut as shown. Do not tighten tension nut completely.

5.Trial fit the welding helmet. Adjust headgear ratchet band to a comfortable position and lower the face shield. If the shield is too far or too close to the face, use a different hole in the adjustment arm. Adjust the tension nuts so that helmet can be easily lowered over the face by nodding the head.

Headgear

Stud Screw (2)

Tension Nut (2)

Face Shield

 

Adjustment

Arm (2)

Lens Retainer

Shaded Lens

Post

Clear Lens Cover (2)

Figure 5 – Helmet Assembly

Operation

1.Be sure to read, understand, and comply with all precautions in the General Safety Information section. Be sure to read the entire section entitled Welding Guidelines prior to using this equipment.

2.Turn welder off and plug into appropriate receptacle: 115v-20 amp

3.Verify that the surfaces of metals to be joined are free from dirt, rust, paint, oil, scale or other contaminants. These contaminants make welding difficult and cause poor welds.

All persons operating this

equipment or in the area while equipment is in use must wear protective welding gear including: eye

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Contents Arcitech Inverter Technology Arc Welder Electrode Polarity Chart Rod Type Inverter Technology Arc WelderOperating Instructions and Parts Manual Parameters volts +/- 10% Green LED On = ready to weldAdditional Safety Standards National Electrical CodeInstallation Welding Helmet AssemblyOperation LocationMaintenance Amperage Output Guide Current SettingDuty Cycle / Thermostatic Protection Welding Guidelines GeneralArc Welding Basics Arc Length Travel SpeedSlag Removal Welding PositionsBe approximately twice Diameter of the electrodeRod used Normal Current, arcTroubleshooting Chart Symptom Possible Causes Corrective ActionLimited Warranty Welding Terms Replacement Parts List Model WS2100Spécifications Arcitech Soudeur à larc à technologie de convertisseurContrôles Panneau avant voir la Contrôles Panneau arrière voir Généralités Sur La SécuritéTableau de polarité Tyge de baguettee La figure15 FR Ne jamaisLe soudage à l’arc des cylindres Le champNormes DE Sécurité Additionnelles National Electrical Code Code Électrique NationalAssemblage DU Masque DE Soudage À Main Voir les figures 16 FREntretien FonctionnementGuide dampérage de sortie Diamètre de lélectrode CourantSoudeur à larc à technologie de convertisseur Directives De Soudage GénéralitésÉléments fondamentaux Du Soudage À L’Arc Amorçage D’UN ARCVitesse DE Déplacement Électrodes Communes 6011 Pénétration Creuse7014 Poudre EN FER 7018 Hydrogène BASPositions DE Soudage Soudeur À L’Arc Au Métal Enrobé20 FR Passes DE Soudage 21 FRGuide De Dépannage Soudeur 22 FRModèle WS2100 23 FRLexique De Termes De Soudage Courant Alternatif ou c.a. courantScorie une couche d’encrassement de Baguette voir « soudage à larc au métal enrobé »Soldadora de arco de tecnología de inversor Arcitech DescripciónEspecificaciones Para desempacarSoldadora de arco de tecnología de inversor Controles Panel trasero Vea laInformaciones Generales de Seguridad Tabla de Polaridad del Electrodo Tipo de varaEnfriado Al soldar con arcos eléctricos seInstalación Medidas DE Seguridad AdicionalesUbicación Emsamblaje DEL Protector Manual Ver figuraFuncionamiento Ciclo de Trabajo / Proteccion TermicaMantenimiento Guía de salida de amperaje Diám. del electrodoInstrucciones para solda En General Técnicas Básicas para Soldar con ArcosPara Encender EL Arco Tamaño Y Tipo DEL ElectrodoClasificacion AWS DEL Electrodo Electrodos DE USO Comun 6011 Penetracion Profunda6013 Para Todo Tipo DE USO 7014 Hierro PulverizadoLongitud DEL Arco PasosGarantía Limitada Longitud del arco muy cortaDiagnostico DE Averias Modelo WS2100 Lista de RepuestosSoldar con Arcos de Fundente Con alambre. El alambre es tubular y lleno de fundenteSoldar con Arcos de Metal Gaseoso MIG Vea Soldar con arcos de metal gaseoso