GSI Outdoors PNEG-552 service manual Contents

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Table of Contents

Contents

 

Chapter 1 Safety

5

Safety Guidelines

5

Dryer Operation

6

Emergency Stop

6

Safety Precautions

7

Chapter 2 Safety Alert Decals

8

Chapter 3 Dryer Control Panel

12

Dryer Control Panel Featuring the 100 Series Control System

13

Special Features

18

Safety Circuit Shut Down Messages

18

Chapter 4 Error Conditions

20

Chapter 5 Dryer Pre-Start Checks

22

Inspect the Metering Rolls

22

Set Control Switches

22

Electrical Power

23

Control Power Switch

23

Power Start Button

23

Fuel Check

23

Load Auger

23

1 Speed Operation

23

Metering Roll Operation

24

Fan Switch

24

Burner Safety

25

Heater Test Fire

25

Staged Batch Check

25

Dryer Shut Down

26

Stopping Dryer Operation

26

Emergency Stop

26

Chapter 6 Dryer Start-Up

27

Continuous Flow Operation

27

Full Start-Up Check

27

Filling the Dryer

27

Staged Batch Operation

28

Starting the Dryer

30

Adjusting the Temperature

31

Full Heat Continuous Flow Operation

32

Adjusting the Moisture Control

33

Chapter 7 Service

34

Seasonal Inspection and Service

34

Suggested Lubricants

35

Lubrication Procedures

35

Additional Checks

35

Fan Propeller Removal and Installation

37

Threaded Bushing Holes

37

Clearance Holes

37

Fan Motor Removal and Installation

38

Heater Parts Removal and Installation

.... 40

Metering Roll Servicing

41

How to Determine a Metering Roll Problem

42

How to Clear a Jammed Metering Roll

43

PNEG-552100 Series Dryer

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Contents Series Dryer PNEG-552100 Series Dryer Contents Table of Contents Safety Guidelines Emergency Stop Dryer OperationUse Caution in the Operation of this Equipment Safety PrecautionsDecal DC-889 Decal DC-1224Decal DC-972 Safety Alert DecalsDecal DC-1227 Decal DC-1225Decal DC-1229 Decal DC-973 RegulationsDryer Control Panel Moisture Control Dryer Control Panel Featuring the 100 Series Control SystemUnload Switch Dryer Power Stop Switch Setting the Dry, Cool, Unload and Out of Grain Timers Monitoring Grain Temperatures, Plenum Temperature or Timers Safety Circuit Shut Down Messages Special FeaturesLoss of Flame Error Conditions Error Conditions Inspect the Metering Rolls Set Control SwitchesFuel Check Electrical PowerControl Power Switch Power Start ButtonMetering Roll Operation Fan SwitchLP Gas Natural Gas Burner SafetyHeater Test Fire Staged Batch CheckDryer Shut Down Stopping Dryer OperationRef # Description Continuous Flow Operation Full Start-Up CheckFilling the Dryer Staged Batch Operation Fan Setting Heater Setting Fan Function Heater FunctionPNEG-552 100 Series Dryer Starting the Dryer Series Batch Timer SettingsAdjusting the Temperature Full Heat Continuous Flow Operation Adjusting the Moisture Control Initial Moisture Full Heat ApproximateMoisture % Removed pts Speed Dry Time min Low High Hours of Service per Year Range Suggested Lube Interval Seasonal Inspection and ServiceInsulation Class Consistency Type Grease Frame Type Lubrication ProceduresSuggested Lubricants Additional ChecksRef # Description Fan Propeller Removal and Installation Threaded Bushing HolesClearance Holes Fan Blade Removal Fan Motor Removal and InstallationPosition of Fan Motor Heater Parts Removal and Installation Main Controls Metering Roll ServicingAs necessary. See F How to Determine a Metering Roll ProblemHow to Clear a Jammed Metering Roll Series Single Fan Wiring to Control Box Series Front Panel External Wiring Series Front Panel Internal Wiring Series Lower Back Panel Wiring Series External Wiring to Dryer Series Upper Control Box Wiring Series Main Power Wiring Series Control Schematic Series Control Schematic PNEG-552 100 Series Dryer Series 220 Volt 1 Phase Power Schematic Series 220VAC 3 Phase Power Schematic Series 440VAC 3 Phase Power Schematic Problem Possible Cause Press the dryer power start buttonDisplay shows Vapor High Temperature Display shows Rear Discharge Warning Display shows Plenum High TemperatureDisplay shows Grain High Temperature Plenum High Temperature messages atTroubleshooting Wires connected together, the thermostat is faulty FAQs PNEG-552100 Series Dryer GSI Group Warranty