GSI Outdoors PNEG-552 Suggested Lubricants, Lubrication Procedures, Additional Checks

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7. Service

Suggested Lubricants

Insulation Class

Consistency

Type

Grease

Frame Type

 

 

 

 

 

A and B

Medium

Polyurea

Shell Dolium R

215T and Smaller

A and B

Medium

Polyurea

Shell Dolium R

254 and Larger

F and H

Medium

Polyurea

Shell Dolium R

All

NOTE: All of the auger and metering roll bearings are lifetime lubricated and do not require service relubrication.

Lubrication Procedures

If the motor is equipped with an alemite fitting, clean the tip of the fitting and apply grease with a grease gun. Use 1 or 2 full strokes on motors in NEMA 215 frame and smaller. Use 2 to 3 strokes on NEMA 254 through NEMA 365 frame. Use 3 to 4 strokes on NEMA 404 frames and larger. On motors having drain plugs, remove drain plug and operate motor for 20 minutes before replacing drain plug. On motors equipped with slotted head grease screw, remove screw and apply grease tube to hole. Insert 2" to 3" length of grease string into each hole on motors in NEMA 215 frame and smaller. Insert 3" to 5" length on larger motors. On motors having grease drain plugs, remove plug and operate motor for 20 minutes before replacing drain plug.

Suggested Lubricants

Insulation Class

Consistency

Type

Grease

Frame Type

 

 

 

 

 

 

 

 

 

 

A and B

Medium

Polyurea

Shell Dolium R

215T and Smaller

 

 

 

 

 

A and B

Medium

Polyurea

Shell Dolium R

254 and Larger

 

 

 

 

 

F and H

Medium

Polyurea

Shell Dolium R

All

 

 

 

 

 

NOTE: All of the auger and metering roll bearings are lifetime lubricated and do not require service relubrication.

Additional Checks

1.Remove and clean the gas line strainers. Make certain gas valves are closed and that gas is purged from the system before attempting disassembly.

2.If required, inspect ignitor plug and clean the electrodes. Use an ignition point file to remove carbon and rust between the electrode surfaces. Ignitor gap should be about 1/8''.

3.Inspect flame sensor for possible damage or poor connections. Flame sensor wire must be in good condition.

4.Inspect and manually rotate the top auger paddle assembly. The paddle unit must rotate freely without any indication of sticking or binding.

5.Inspect the top auger and bottom auger drive lines for proper adjustment and condition. Readjust line tension as required.

PNEG-552100 Series Dryer

35

Image 35
Contents Series Dryer PNEG-552100 Series Dryer Contents Table of Contents Safety Guidelines Emergency Stop Dryer OperationUse Caution in the Operation of this Equipment Safety PrecautionsDecal DC-889 Decal DC-1224Decal DC-972 Safety Alert DecalsDecal DC-1229 Decal DC-1227Decal DC-1225 Decal DC-973 RegulationsDryer Control Panel Moisture Control Dryer Control Panel Featuring the 100 Series Control SystemUnload Switch Dryer Power Stop Switch Setting the Dry, Cool, Unload and Out of Grain Timers Monitoring Grain Temperatures, Plenum Temperature or Timers Safety Circuit Shut Down Messages Special FeaturesLoss of Flame Error Conditions Error Conditions Inspect the Metering Rolls Set Control SwitchesFuel Check Electrical PowerControl Power Switch Power Start ButtonMetering Roll Operation Fan SwitchLP Gas Natural Gas Burner SafetyHeater Test Fire Staged Batch CheckRef # Description Dryer Shut DownStopping Dryer Operation Filling the Dryer Continuous Flow OperationFull Start-Up Check Staged Batch Operation Fan Setting Heater Setting Fan Function Heater FunctionPNEG-552 100 Series Dryer Starting the Dryer Series Batch Timer SettingsAdjusting the Temperature Full Heat Continuous Flow Operation Moisture % Removed pts Speed Dry Time min Low High Adjusting the Moisture ControlInitial Moisture Full Heat Approximate Hours of Service per Year Range Suggested Lube Interval Seasonal Inspection and ServiceInsulation Class Consistency Type Grease Frame Type Lubrication ProceduresSuggested Lubricants Additional ChecksRef # Description Clearance Holes Fan Propeller Removal and InstallationThreaded Bushing Holes Fan Blade Removal Fan Motor Removal and InstallationPosition of Fan Motor Heater Parts Removal and Installation Main Controls Metering Roll ServicingAs necessary. See F How to Determine a Metering Roll ProblemHow to Clear a Jammed Metering Roll Series Single Fan Wiring to Control Box Series Front Panel External Wiring Series Front Panel Internal Wiring Series Lower Back Panel Wiring Series External Wiring to Dryer Series Upper Control Box Wiring Series Main Power Wiring Series Control Schematic Series Control Schematic PNEG-552 100 Series Dryer Series 220 Volt 1 Phase Power Schematic Series 220VAC 3 Phase Power Schematic Series 440VAC 3 Phase Power Schematic Display shows Vapor High Temperature Problem Possible CausePress the dryer power start button Display shows Rear Discharge Warning Display shows Plenum High TemperatureDisplay shows Grain High Temperature Plenum High Temperature messages atTroubleshooting Wires connected together, the thermostat is faulty FAQs PNEG-552100 Series Dryer GSI Group Warranty