GSI Outdoors PNEG-552 Display shows Rear Discharge Warning, Display shows Plenum High Temperature

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10. Troubleshooting

Problem

Possible Cause

 

 

Display shows “HOUSING HIGH TEMPERATURE

The temperature high-limit located on the fan/burner housing has

message.

opened, indicating an over temperature condition has occurred

 

towards the rear of the fan/heater housing. (This control is a 200°F

 

limit control that must be manually reset.)

Display shows “REAR DISCHARGE WARNING

The cover on the grain discharge box has opened, indicating that

message.

grain is backing up into the discharge box.

Display shows “OUT OF GRAIN” message.

The dryer has run low on grain, and the out of grain timer has timed

 

out shutting the dryer down. The unload auger will then clean-out

 

the dryer, if the unload switch is ON during continuous flow

 

operation. Check the out of grain timer setting, and if necessary

 

adjust. Also, before restarting, inspect load equipment for possible

 

damage or adjustment.

Display shows “PLENUM HIGH TEMPERATURE

An over temperature condition has occurred inside the dryer

message.

Plenum. (This control is a 300°F limit which automatically resets

 

when it cools.)

Display shows “NO AIRFLOW” message.

The air switch contacts have opened, indicating the fan may not be

 

turning. The air switch may need adjustment.

Display shows “Grain High Temperature” message

An over temperature condition has occurred in the Dryer Grain

 

Columns. This control is a 200°F limit which automatically resets

 

when it cools. It may require the use of the Emergency Cool

 

Feature as described on Page 18.

Display shows “Grain High Temperature” and

One of both of the mechanical high-limits located one in each grain

Plenum High Temperature” messages at the

column have tripped. Note that the Emergency Cooling

same time

Feature will not work in this case, open the back access door to

 

help speed the cooling of the grain. Replace the mechanical

 

sensor if faulty.

Fan motor does not start.

1. Check that the fan circuit breaker and the FAN switch are ON.

 

Also, check for defective switch or bad wiring connections.

 

2. If lighted switch does not light, the air switch needs adjustment,

 

or the bulb may be burned out.

 

3. Verify closing of fan motor contactor. Check voltage on load side

 

of contactor. See appropriate power Wiring Diagrams for

 

terminal numbers. Inspect contactor for defective points or a

 

burned out coil.

 

4. Inspect connections, and check voltage applied to the

 

motor leads in the fan heater box to determine if the motor

 

is defective.

 

5. Check capacitors on single phase motors, and replace if

 

defective. If motor starts slowly, check for low voltage during

 

starting due to excessive voltage drop in power supply wiring.

Top auger does not start.

1. Check that the top auger circuit breaker and the load auger

 

switch are turned ON.

 

2. If lighted switch does not light, the output power to the contactor

 

is missing. Check connections, or if the bulb is burned out.

 

3. Check position of the upper auger paddle switch. It must be

 

down to start auger.

 

4. Inspect for secure mounting and wiring of mercury switch in the

 

terminal box on the top auger paddle switch shaft. Include check

 

for a defective mercury switch.

 

5. Verify closing of the top auger contactor. Check voltage on load

 

side of contactor. Inspect contactor for defective points, or a

 

burned out coil.

 

6. Inspect connections, and check voltage applied to motor leads in

 

motor junction box to determine if motor is defective.

 

7. Check that the mercury switch box is in the proper position.

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PNEG-552100 Series Dryer

Image 58
Contents Series Dryer PNEG-552100 Series Dryer Contents Table of Contents Safety Guidelines Dryer Operation Emergency StopSafety Precautions Use Caution in the Operation of this EquipmentDecal DC-1224 Decal DC-889Safety Alert Decals Decal DC-972Decal DC-1225 Decal DC-1227Decal DC-1229 Regulations Decal DC-973Dryer Control Panel Dryer Control Panel Featuring the 100 Series Control System Moisture ControlUnload Switch Dryer Power Stop Switch Setting the Dry, Cool, Unload and Out of Grain Timers Monitoring Grain Temperatures, Plenum Temperature or Timers Special Features Safety Circuit Shut Down MessagesLoss of Flame Error Conditions Error Conditions Set Control Switches Inspect the Metering RollsPower Start Button Electrical PowerControl Power Switch Fuel CheckFan Switch Metering Roll OperationStaged Batch Check Burner SafetyHeater Test Fire LP Gas Natural GasStopping Dryer Operation Dryer Shut DownRef # Description Full Start-Up Check Continuous Flow OperationFilling the Dryer Fan Setting Heater Setting Fan Function Heater Function Staged Batch OperationPNEG-552 100 Series Dryer Series Batch Timer Settings Starting the DryerAdjusting the Temperature Full Heat Continuous Flow Operation Initial Moisture Full Heat Approximate Adjusting the Moisture ControlMoisture % Removed pts Speed Dry Time min Low High Seasonal Inspection and Service Hours of Service per Year Range Suggested Lube IntervalAdditional Checks Lubrication ProceduresSuggested Lubricants Insulation Class Consistency Type Grease Frame TypeRef # Description Threaded Bushing Holes Fan Propeller Removal and InstallationClearance Holes Fan Motor Removal and Installation Fan Blade RemovalPosition of Fan Motor Heater Parts Removal and Installation Metering Roll Servicing Main ControlsHow to Determine a Metering Roll Problem As necessary. See FHow to Clear a Jammed Metering Roll Series Single Fan Wiring to Control Box Series Front Panel External Wiring Series Front Panel Internal Wiring Series Lower Back Panel Wiring Series External Wiring to Dryer Series Upper Control Box Wiring Series Main Power Wiring Series Control Schematic Series Control Schematic PNEG-552 100 Series Dryer Series 220 Volt 1 Phase Power Schematic Series 220VAC 3 Phase Power Schematic Series 440VAC 3 Phase Power Schematic Press the dryer power start button Problem Possible CauseDisplay shows Vapor High Temperature Plenum High Temperature messages at Display shows Plenum High TemperatureDisplay shows Grain High Temperature Display shows Rear Discharge WarningTroubleshooting Wires connected together, the thermostat is faulty FAQs PNEG-552100 Series Dryer GSI Group Warranty