GSI Outdoors PNEG-552 service manual Full Heat Continuous Flow Operation

Page 32

6. Dryer Start-Up

Full Heat Continuous Flow Operation

1.Refer to the DRYER START-UP section of the Operator’s Manual. (CONTINUOUS FLOW METER ROLL SETTINGS - FULL HEAT on Page 33.) There are settings for Initial Moisture, Moisture Removed, Approximate Dry Time, 1 Speed, 2 Speed Low and 2 Speed High. Select the line that indicates the initial moisture. These are the settings referred to throughout this start-up procedure.

2.Make sure the UNLOAD switch is OFF.

3.Make sure the MOISTURE CONTROL switch is OFF.

4.If the dryer is stopped, press the dryer start switch to lock in the control circuit.

5.Turn the fan and burner switches to the “ON” position to run fans and burners. Be sure to adjust the plenum temperature to 180°F for all burners. Run the fans and burners for about 10% longer than the approximate dry time (from chart on Page 33) for the incoming moisture. Example: 10 pt. removal from the chart is 54 minutes, plus 5.4 minutes (10%) equals 59.4 minutes (round up to 60).

6.Increase the drying temperature to a maximum of 210°F (corn) for single fan dryers. For multiple fan dryers adjust the top burner to a maximum of 230°F (corn) and stage the temperature of the lower burners down 30° per burner. Example: 3 fan dryer Top burner: 230°, Middle burner: 200°, Bottom burner: 170°.

7.After the initial fan and burner run time, set the unload switch to “1 Speed” and set the high speed meter roll potentiometer to the setting for 1 Speed (see chart on Page 33). Meter rolls should start and grain will begin to flow from discharge of dryer. Run time for this step should be the same as from Step 5 above. DO NOT TO ADJUST THE DRYER DURING THIS PERIOD. The grain discharging towards the end of this period will be over dried, but it is necessary so that the corn moisture is staged properly and evenly in the dryer.

8.Turn the Moisture control switch to “ON”. Set the moisture control (grain) temperature to 100°F.

9.Turn the Unload switch to “2 Speed”. Find the “2 Speed High” and “2 Speed Low” meter roll settings (see chart on Page 33) and set meter roll potentiometers accordingly. Allow the dryer to run for the time established in Step 5 and then sample the grain. If the dryer has been cycling regularly from high to low and the grain is not coming out to moisture desired, then adjust the moisture control (grain) temperature up or down 5° per point of moisture. Example: Moisture control is set to 100°, desired moisture is 15%, sampled moisture is 17%. Adjust moisture control to 110°. EVERY TIME AN ADJUSTMENT IS MADE IT IS IMPERATIVE THAT THE DRYER IS ALLOWED TO RUN FOR THE ESTABLISHED TIME IN ORDER FOR CHANGES TO TAKE AFFECT. Repeat this process as necessary until desired moisture content is being discharged from dryer.

10.After the run time in Step 9, the moisture control and the meter roll speeds can be adjusted if required. Each time an adjustment to the moisture control is made, it will take approximately the time as shown in the example in Step 5 to see the results of this adjustment.

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PNEG-552100 Series Dryer

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Contents Series Dryer PNEG-552100 Series Dryer Contents Table of Contents Safety Guidelines Dryer Operation Emergency StopSafety Precautions Use Caution in the Operation of this EquipmentDecal DC-1224 Decal DC-889Safety Alert Decals Decal DC-972Decal DC-1229 Decal DC-1227Decal DC-1225 Regulations Decal DC-973Dryer Control Panel Dryer Control Panel Featuring the 100 Series Control System Moisture ControlUnload Switch Dryer Power Stop Switch Setting the Dry, Cool, Unload and Out of Grain Timers Monitoring Grain Temperatures, Plenum Temperature or Timers Special Features Safety Circuit Shut Down MessagesLoss of Flame Error Conditions Error Conditions Set Control Switches Inspect the Metering RollsElectrical Power Control Power SwitchPower Start Button Fuel CheckFan Switch Metering Roll OperationBurner Safety Heater Test FireStaged Batch Check LP Gas Natural GasRef # Description Dryer Shut DownStopping Dryer Operation Filling the Dryer Continuous Flow OperationFull Start-Up Check Fan Setting Heater Setting Fan Function Heater Function Staged Batch OperationPNEG-552 100 Series Dryer Series Batch Timer Settings Starting the DryerAdjusting the Temperature Full Heat Continuous Flow Operation Moisture % Removed pts Speed Dry Time min Low High Adjusting the Moisture ControlInitial Moisture Full Heat Approximate Seasonal Inspection and Service Hours of Service per Year Range Suggested Lube IntervalLubrication Procedures Suggested LubricantsAdditional Checks Insulation Class Consistency Type Grease Frame TypeRef # Description Clearance Holes Fan Propeller Removal and InstallationThreaded Bushing Holes Fan Motor Removal and Installation Fan Blade RemovalPosition of Fan Motor Heater Parts Removal and Installation Metering Roll Servicing Main ControlsHow to Determine a Metering Roll Problem As necessary. See FHow to Clear a Jammed Metering Roll Series Single Fan Wiring to Control Box Series Front Panel External Wiring Series Front Panel Internal Wiring Series Lower Back Panel Wiring Series External Wiring to Dryer Series Upper Control Box Wiring Series Main Power Wiring Series Control Schematic Series Control Schematic PNEG-552 100 Series Dryer Series 220 Volt 1 Phase Power Schematic Series 220VAC 3 Phase Power Schematic Series 440VAC 3 Phase Power Schematic Display shows Vapor High Temperature Problem Possible CausePress the dryer power start button Display shows Plenum High Temperature Display shows Grain High TemperaturePlenum High Temperature messages at Display shows Rear Discharge WarningTroubleshooting Wires connected together, the thermostat is faulty FAQs PNEG-552100 Series Dryer GSI Group Warranty
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