GSI Outdoors PNEG-552 Continuous Flow Operation, Full Start-Up Check, Filling the Dryer

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6. Dryer Start-Up

Continuous Flow Operation

Standard electrical safety practices and codes should be used when working with a dryer. Refer to the National Electric Code standard handbook by the National Fire Protection Association. A qualified electrician should make all wiring installations.

Always disconnect and lock out power before working on or around dryer.

Full Start-Up Check

This start-up procedure assumes the following:

1.You have read and understand the DRYER OPERATION AND SERVICE MANUAL.

2.You have taken special note of all SAFETY PRECAUTIONS.

3.All safety shields are in place.

4.All meter roll access doors have been opened and all foreign objects have been removed.

5.A pre start-up check has been performed.

6.All motors have been checked for proper rotation.

7.All heaters have been test fired.

8.The fuel has been turned ON at the tank.

9.The electric power has been turned ON.

10.The main disconnect switch on the dryer is ON.

11.There is wet grain in the wet holding bin.

12.The incoming grain moisture is known.

13.Dry grain take away equipment is in place.

14.Grain is going to the proper bin.

15.All switches have been set to the OFF position.

16. The load tilt switch box is installed with the side stamped up, in the UP position.

Filling the Dryer

1.Turn the CONTROL POWER switch to ON.

2.Turn the drying mode switch to CONTINUOUS FLOW.

3.Make sure the FAN, BURNER and UNLOAD switches are in the OFF position.

4.Push the DRYER POWER START switch.

5.Turn the LOAD AUGER switch to the MANUAL position to fill the dryer. The load auger should start and run until the dryer is full, then shut off automatically. (If the switch is set to the AUTO position, the dryer will shut down each time the out of grain timer times out, and will have to be restarted.)

6.When the dryer has filled, turn the LOAD AUGER switch to the AUTO position.

PNEG-552100 Series Dryer

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Contents Series Dryer PNEG-552100 Series Dryer Contents Table of Contents Safety Guidelines Emergency Stop Dryer OperationUse Caution in the Operation of this Equipment Safety PrecautionsDecal DC-889 Decal DC-1224Decal DC-972 Safety Alert DecalsDecal DC-1227 Decal DC-1225Decal DC-1229 Decal DC-973 RegulationsDryer Control Panel Moisture Control Dryer Control Panel Featuring the 100 Series Control SystemUnload Switch Dryer Power Stop Switch Setting the Dry, Cool, Unload and Out of Grain Timers Monitoring Grain Temperatures, Plenum Temperature or Timers Safety Circuit Shut Down Messages Special FeaturesLoss of Flame Error Conditions Error Conditions Inspect the Metering Rolls Set Control SwitchesFuel Check Electrical PowerControl Power Switch Power Start ButtonMetering Roll Operation Fan SwitchLP Gas Natural Gas Burner SafetyHeater Test Fire Staged Batch CheckDryer Shut Down Stopping Dryer OperationRef # Description Continuous Flow Operation Full Start-Up CheckFilling the Dryer Staged Batch Operation Fan Setting Heater Setting Fan Function Heater FunctionPNEG-552 100 Series Dryer Starting the Dryer Series Batch Timer SettingsAdjusting the Temperature Full Heat Continuous Flow Operation Adjusting the Moisture Control Initial Moisture Full Heat ApproximateMoisture % Removed pts Speed Dry Time min Low High Hours of Service per Year Range Suggested Lube Interval Seasonal Inspection and ServiceInsulation Class Consistency Type Grease Frame Type Lubrication ProceduresSuggested Lubricants Additional ChecksRef # Description Fan Propeller Removal and Installation Threaded Bushing HolesClearance Holes Fan Blade Removal Fan Motor Removal and InstallationPosition of Fan Motor Heater Parts Removal and Installation Main Controls Metering Roll ServicingAs necessary. See F How to Determine a Metering Roll ProblemHow to Clear a Jammed Metering Roll Series Single Fan Wiring to Control Box Series Front Panel External Wiring Series Front Panel Internal Wiring Series Lower Back Panel Wiring Series External Wiring to Dryer Series Upper Control Box Wiring Series Main Power Wiring Series Control Schematic Series Control Schematic PNEG-552 100 Series Dryer Series 220 Volt 1 Phase Power Schematic Series 220VAC 3 Phase Power Schematic Series 440VAC 3 Phase Power Schematic Problem Possible Cause Press the dryer power start buttonDisplay shows Vapor High Temperature Display shows Rear Discharge Warning Display shows Plenum High TemperatureDisplay shows Grain High Temperature Plenum High Temperature messages atTroubleshooting Wires connected together, the thermostat is faulty FAQs PNEG-552100 Series Dryer GSI Group Warranty