GSI Outdoors PNEG-552 service manual Metering Roll Servicing, Main Controls

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7. Service

5.Reassemble: To reassemble parts (See Figure 7E), reverse the disassembly procedure and check the following:

a.Make sure all parts are thoroughly cleaned and open.

b.Use a dependable brand of high temperature pipe caulking compound when assembling gas connections. Apply only a light coating onto male threaded end of fittings.

c.Solenoid valves and gas regulators are directional and must be properly installed. Do not attempt to connect gas solenoid valve by applying force to the valve core stem as it may ruin the unit.

d.Make sure all electrical wires are properly connected. Refer to Wiring Diagrams.

Figure 7E shows:

1 - Gas Solenoid Valve Coils

2 - Gas Regulator

3 - Gas Solenoid Valves

Metering Roll Servicing

Figure 7F Meter Roll Motor and Speed Reducer Gear Box for the Metering Rolls.

This dryer is equipped with SCR (silicon controlled rectifier) metering roll drive assembly. The metering rolls are driven by a separate DC type electric motor. The speed of the motor is variable and is controlled by an electric SCR control within the main control box. (See Figure 7F.)

Main Controls

1.SCR speed control: The control unit dial on the front of the control box regulates the speed of the DC motor which drives the metering rolls. (See Figure 7F.)

The markings on the scale from 0 to 999 represent the flow of grain past the metering rolls as a percent of the maximum grain discharge rate for the dryer. The maximum setting of 999 provides a maximum 100% discharge of 857 BPH for 190T, 1285 BPH for 270, 1499 BPH for 320, 1714 BPH for 370,1928 BPH for 400, 2142 BPH for 460, 2356 BPH for 511 and 2785 BPH for 601 model dryers.

NOTE: When the control is set to the maximum discharge rate (999), the metering roll speed should be 17.5 RPM.

PNEG-552100 Series Dryer

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Contents Series Dryer PNEG-552100 Series Dryer Contents Table of Contents Safety Guidelines Emergency Stop Dryer OperationUse Caution in the Operation of this Equipment Safety PrecautionsDecal DC-889 Decal DC-1224Decal DC-972 Safety Alert DecalsDecal DC-1229 Decal DC-1227Decal DC-1225 Decal DC-973 RegulationsDryer Control Panel Moisture Control Dryer Control Panel Featuring the 100 Series Control SystemUnload Switch Dryer Power Stop Switch Setting the Dry, Cool, Unload and Out of Grain Timers Monitoring Grain Temperatures, Plenum Temperature or Timers Safety Circuit Shut Down Messages Special FeaturesLoss of Flame Error Conditions Error Conditions Inspect the Metering Rolls Set Control SwitchesControl Power Switch Electrical PowerPower Start Button Fuel CheckMetering Roll Operation Fan SwitchHeater Test Fire Burner SafetyStaged Batch Check LP Gas Natural GasRef # Description Dryer Shut DownStopping Dryer Operation Filling the Dryer Continuous Flow OperationFull Start-Up Check Staged Batch Operation Fan Setting Heater Setting Fan Function Heater FunctionPNEG-552 100 Series Dryer Starting the Dryer Series Batch Timer SettingsAdjusting the Temperature Full Heat Continuous Flow Operation Moisture % Removed pts Speed Dry Time min Low High Adjusting the Moisture ControlInitial Moisture Full Heat Approximate Hours of Service per Year Range Suggested Lube Interval Seasonal Inspection and ServiceSuggested Lubricants Lubrication ProceduresAdditional Checks Insulation Class Consistency Type Grease Frame TypeRef # Description Clearance Holes Fan Propeller Removal and InstallationThreaded Bushing Holes Fan Blade Removal Fan Motor Removal and InstallationPosition of Fan Motor Heater Parts Removal and Installation Main Controls Metering Roll ServicingAs necessary. See F How to Determine a Metering Roll ProblemHow to Clear a Jammed Metering Roll Series Single Fan Wiring to Control Box Series Front Panel External Wiring Series Front Panel Internal Wiring Series Lower Back Panel Wiring Series External Wiring to Dryer Series Upper Control Box Wiring Series Main Power Wiring Series Control Schematic Series Control Schematic PNEG-552 100 Series Dryer Series 220 Volt 1 Phase Power Schematic Series 220VAC 3 Phase Power Schematic Series 440VAC 3 Phase Power Schematic Display shows Vapor High Temperature Problem Possible CausePress the dryer power start button Display shows Grain High Temperature Display shows Plenum High TemperaturePlenum High Temperature messages at Display shows Rear Discharge WarningTroubleshooting Wires connected together, the thermostat is faulty FAQs PNEG-552100 Series Dryer GSI Group Warranty