GSI Outdoors PNEG-552 service manual Starting the Dryer, Series Batch Timer Settings

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6. Dryer Start-Up

100 Series Batch Timer Settings

 

 

 

Full Heat

 

 

 

Dry and Cool

 

 

 

Fan and Burner Switches on MANUAL

Fans on MANUAL

Burners on AUTO

Initial

Moisture

Approx.

Dry

 

Cool

Unload*

Approx.

Dry

 

Cool

Unload*

Moisture (%)

Removed (pts.)

Dry Time (min.)

(min.)

 

(min.)

(min.)

Dry Time (min.)

(min.)

 

(min.)

(min.)

 

 

 

 

 

 

 

 

 

 

 

 

17.0

2.0

16.0

6.0

 

0

10.0

18.0

18.0

 

18.0

10.0

18.0

3.0

21.0

11.0

 

0

10.0

24.0

24.0

 

18.0

10.0

 

 

 

 

 

 

 

 

 

 

 

 

19.0

4.0

26.0

16.0

 

0

10.0

30.0

30.0

 

18.0

10.0

20.0

5.0

31.5

21.5

 

0

10.0

35.0

35.0

 

18.0

10.0

 

 

 

 

 

 

 

 

 

 

 

 

21.0

6.0

37.0

27.0

 

0

10.0

40.0

40.0

 

18.0

10.0

22.0

7.0

41.5

31.5

 

0

10.0

45.0

45.0

 

18.0

10.0

 

 

 

 

 

 

 

 

 

 

 

 

23.0

8.0

47.0

37.0

 

0

10.0

50.0

50.0

 

18.0

10.0

24.0

9.0

51.0

47.0

 

0

10.0

55.0

55.0

 

18.0

10.0

25.0

10.0

54.0

44.0

 

0

10.0

60.0

60.0

 

18.0

10.0

26.0

11.0

58.0

48.0

 

0

10.0

65.0

65.0

 

18.0

10.0

27.0

12.0

62.0

52.0

 

0

10.0

70.0

70.0

 

18.0

10.0

28.0

13.0

66.5

56.5.

 

0

10.0

75.0

75.0

 

18.0

10.0

 

 

 

 

 

 

 

 

 

 

 

 

29.0

14.0

71.5

61.5

 

0

10.0

80.0

80.0

 

18.0

10.0

30.0

15.0

76.0

66.0.

 

0

10.0

85.0

85.0

 

18.0

10.0

 

 

 

 

 

 

 

 

 

 

 

 

31.0

16.0

81.0

71.0

 

0

10.0

90.0

90.0

 

18.0

10.0

32.0

17.0

86.0

76.0

 

0

10.0

95.0

95.0

 

18.0

10.0

 

 

 

 

 

 

 

 

 

 

 

 

33.0

18.0

91.0

81.0

 

0

10.0

100.0

100.0

 

18.0

10.0

34.0

19.0

96.0

86.0

 

0

10.0

105.0

105.0

 

18.0

10.0

 

 

 

 

 

 

 

 

 

 

 

 

35.0

20.0

100.0

90.0

 

0

10.0

110.0

110.0

 

18.0

10.0

 

 

 

 

 

 

 

 

 

 

 

 

These are approximate starting points.

*Set unload meter roll high speed setting to 999. If unload equipment cannot adequately keep up, lower the speed setting and add time to the unload timer setting to completely unload the batch. In full heat mode, the time added to the unload timer will need to be subtracted from the dry timer. If fan is on AUTO and does not run during unload, set cool timer to 25 minutes.

New unload time calculation = present unload time ÷ new dial setting 1000

Example: 13.75 = 11 ÷ 800 1000

Starting the Dryer

This start-up procedure is for a cold start on wet grain for continuous flow operation.

1.Turn on the LP gas tank and any other manual gas valve at this time. Set the MAXON or FAST ACTION HAND VALVE, if so equipped, on the incoming fuel line to the ON position.

2.Make sure the MOISTURE CONTROL switch is in the OFF position.

3.Turn the FAN switch to the ON position.

4.Adjust the AIR PRESSURE SWITCH if necessary.

5.Turn the HEATER switch to the ON position. The heater will purge for about 10 seconds then ignite. If flame is detected the dryer will run, if not, a “loss of flame” error will occur. If this happens, check gas supply, and all valves in the fuel line to make sure they are ON and attempt again.

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PNEG-552100 Series Dryer

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Contents Series Dryer PNEG-552100 Series Dryer Contents Table of Contents Safety Guidelines Dryer Operation Emergency StopSafety Precautions Use Caution in the Operation of this EquipmentDecal DC-1224 Decal DC-889Safety Alert Decals Decal DC-972Decal DC-1227 Decal DC-1225Decal DC-1229 Regulations Decal DC-973Dryer Control Panel Dryer Control Panel Featuring the 100 Series Control System Moisture ControlUnload Switch Dryer Power Stop Switch Setting the Dry, Cool, Unload and Out of Grain Timers Monitoring Grain Temperatures, Plenum Temperature or Timers Special Features Safety Circuit Shut Down MessagesLoss of Flame Error Conditions Error Conditions Set Control Switches Inspect the Metering RollsPower Start Button Electrical PowerControl Power Switch Fuel CheckFan Switch Metering Roll OperationStaged Batch Check Burner SafetyHeater Test Fire LP Gas Natural GasDryer Shut Down Stopping Dryer OperationRef # Description Continuous Flow Operation Full Start-Up CheckFilling the Dryer Fan Setting Heater Setting Fan Function Heater Function Staged Batch OperationPNEG-552 100 Series Dryer Series Batch Timer Settings Starting the DryerAdjusting the Temperature Full Heat Continuous Flow Operation Adjusting the Moisture Control Initial Moisture Full Heat ApproximateMoisture % Removed pts Speed Dry Time min Low High Seasonal Inspection and Service Hours of Service per Year Range Suggested Lube IntervalAdditional Checks Lubrication ProceduresSuggested Lubricants Insulation Class Consistency Type Grease Frame TypeRef # Description Fan Propeller Removal and Installation Threaded Bushing HolesClearance Holes Fan Motor Removal and Installation Fan Blade RemovalPosition of Fan Motor Heater Parts Removal and Installation Metering Roll Servicing Main ControlsHow to Determine a Metering Roll Problem As necessary. See FHow to Clear a Jammed Metering Roll Series Single Fan Wiring to Control Box Series Front Panel External Wiring Series Front Panel Internal Wiring Series Lower Back Panel Wiring Series External Wiring to Dryer Series Upper Control Box Wiring Series Main Power Wiring Series Control Schematic Series Control Schematic PNEG-552 100 Series Dryer Series 220 Volt 1 Phase Power Schematic Series 220VAC 3 Phase Power Schematic Series 440VAC 3 Phase Power Schematic Problem Possible Cause Press the dryer power start buttonDisplay shows Vapor High Temperature Plenum High Temperature messages at Display shows Plenum High TemperatureDisplay shows Grain High Temperature Display shows Rear Discharge WarningTroubleshooting Wires connected together, the thermostat is faulty FAQs PNEG-552100 Series Dryer GSI Group Warranty