GSI Outdoors PNEG-552 service manual Seasonal Inspection and Service

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7. Service

Seasonal Inspection and Service

The dryer is made of weather resistant material, and is designed to require a minimum of service. However, each season we recommend the following items be checked before the unit is used and any damaged or questionable parts replaced. These checks will help eliminate possible failures, and assure dependable operation of the equipment.

Always shut off and lock out power before servicing.

1.Shut OFF electrical power. Open power box and control box, and inspect for moisture, rodent damage or accumulated foreign material. Remove any foreign material present. Inspect and tighten any loose terminal connections. Replace any damaged or deteriorated wiring.

2.Check propeller for freedom of rotation and uniform tip clearance. It should also be inspected for dirt and grain dust, especially inside the hub. Any additional weight can seriously affect the balance, and result in harmful vibrations and a short bearing life.

3.Check propeller for free play. Any side play is an indication of defective motor bearings, which should be replaced to prevent a complete motor failure. Make sure motor mount bolts are tight.

4.Motor bearings should be lubricated periodically, depending on operating conditions. Under normal usage it is desirable to have the motor cleaned, checked and bearings repacked by an authorized service station every two to three seasons. If the unit is operated continuously through most of the year, this service should be performed each year.

NOTE: If on site bearing relubrication is to be performed, see lubrication instructions for ball bearing motors. To keep motor bearings properly lubricated and dispel any accumulation of moisture within the windings, the fan and auger motors should be operated for 15 to 30 minutes each month.

Lubrication Instructions for Ball Bearing Motors

Suggested Lubrication Intervals*

Hours of Service per Year

H. P. Range

Suggested Lube Interval

 

 

 

 

 

 

 

1/8 to 7-1/2

5 years

 

 

 

5000

10 to 40

3 years

 

 

 

 

50 to 150

1 years

 

 

 

 

1/8 to 7-1/2

1 year

 

 

 

Continuous Normal Applications

10 to 40

3 year

 

 

 

 

50 to 150

9 months

 

 

 

Seasonal Service (motor is idle for

All

1 year-Beginning of season

6 months or more)

 

 

 

 

 

Continuous high ambient

1/8 to 40

6 months

temperatures, dirty or moist

 

 

 

 

locations, high vibrations or when

50 to 150

3 months

shaft end gets hot

 

 

 

 

 

* The bearings have been lubricated at the factory, thus no lubrication should be added before start up.

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PNEG-552100 Series Dryer

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Contents Series Dryer PNEG-552100 Series Dryer Contents Table of Contents Safety Guidelines Dryer Operation Emergency StopSafety Precautions Use Caution in the Operation of this EquipmentDecal DC-1224 Decal DC-889Safety Alert Decals Decal DC-972Decal DC-1225 Decal DC-1227Decal DC-1229 Regulations Decal DC-973Dryer Control Panel Dryer Control Panel Featuring the 100 Series Control System Moisture ControlUnload Switch Dryer Power Stop Switch Setting the Dry, Cool, Unload and Out of Grain Timers Monitoring Grain Temperatures, Plenum Temperature or Timers Special Features Safety Circuit Shut Down MessagesLoss of Flame Error Conditions Error Conditions Set Control Switches Inspect the Metering RollsPower Start Button Electrical PowerControl Power Switch Fuel CheckFan Switch Metering Roll OperationStaged Batch Check Burner SafetyHeater Test Fire LP Gas Natural GasStopping Dryer Operation Dryer Shut DownRef # Description Full Start-Up Check Continuous Flow OperationFilling the Dryer Fan Setting Heater Setting Fan Function Heater Function Staged Batch OperationPNEG-552 100 Series Dryer Series Batch Timer Settings Starting the DryerAdjusting the Temperature Full Heat Continuous Flow Operation Initial Moisture Full Heat Approximate Adjusting the Moisture ControlMoisture % Removed pts Speed Dry Time min Low High Seasonal Inspection and Service Hours of Service per Year Range Suggested Lube IntervalAdditional Checks Lubrication ProceduresSuggested Lubricants Insulation Class Consistency Type Grease Frame TypeRef # Description Threaded Bushing Holes Fan Propeller Removal and InstallationClearance Holes Fan Motor Removal and Installation Fan Blade RemovalPosition of Fan Motor Heater Parts Removal and Installation Metering Roll Servicing Main ControlsHow to Determine a Metering Roll Problem As necessary. See FHow to Clear a Jammed Metering Roll Series Single Fan Wiring to Control Box Series Front Panel External Wiring Series Front Panel Internal Wiring Series Lower Back Panel Wiring Series External Wiring to Dryer Series Upper Control Box Wiring Series Main Power Wiring Series Control Schematic Series Control Schematic PNEG-552 100 Series Dryer Series 220 Volt 1 Phase Power Schematic Series 220VAC 3 Phase Power Schematic Series 440VAC 3 Phase Power Schematic Press the dryer power start button Problem Possible CauseDisplay shows Vapor High Temperature Plenum High Temperature messages at Display shows Plenum High TemperatureDisplay shows Grain High Temperature Display shows Rear Discharge WarningTroubleshooting Wires connected together, the thermostat is faulty FAQs PNEG-552100 Series Dryer GSI Group Warranty