GSI Outdoors PNEG-552 service manual Staged Batch Operation

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6. Dryer Start-Up

Staged Batch Operation

1.Turn the CONTROL POWER switch to ON.

2.With load, unload, fan and burner turned OFF, turn the drying mode switch to continuous then push the dryer power start switch to arm the safety circuit. Turn the LOAD switch to ON and Fill the dryer with grain. The load auger will stop when full if the LOAD TILT Switch is installed and set properly.

3.Turn the drying mode switch to staged batch.

4.Open the main fuel supply valve on the tank if using LP gas, or the valve in the fuel supply line if using natural gas. Turn ON the electric shut off, Maxon valve (if so equipped), or open the manual shut off valve to allow fuel flow to the dryer.

5.Set switches to the following settings:

Load

AUTO (For timed shut down when out of grain. ON will shut off auger when

 

 

full, but will not shut dryer down when out of grain.)

Fan

AUTO (To Stop during Unloading. ON to Continue Cooling during Unloading.)

Heater

AUTO (For Dry and Cool. ON for All Heat.)

 

Unload

1 Speed

 

 

 

 

Fan/Heater Switch Settings

 

 

 

 

 

 

Fan Setting

 

Heater Setting

Fan Function

Heater Function

 

 

 

 

 

 

 

 

 

 

AUTO

 

AUTO

Fans stay ON during dry and cool cycle only

Burners stay ON during dry timer

 

cycle only

 

 

 

 

 

 

 

 

 

AUTO

 

ON

Fans stay ON during dry and cool cycle only

Burners stay ON during dry and cool

 

 

 

 

 

ON

 

ON

Fans are ON continuously

Burners are ON continuously

 

 

 

 

 

ON

 

AUTO

Fans are ON continuously

Burners shut down at the end of the

 

dry cycle

 

 

 

 

 

 

 

 

 

At the end of the dry cycle in staged batch, the fans and heaters will continue running if the MOISTURE CONTROL is “ON”, until the preset temperature on the moisture control thermostat is reached.

6.Make sure the load auger switch is set to AUTO. In both the AUTO and MANUAL position, the grain level switch will automatically keep the dryer full of grain. In the AUTO position, the dryer will shut down after the preset time period on the out of grain timer, or if the grain flow to the dryer is interrupted.

7.To properly set the correct dry, cool and unload time for various moisture content grains, see the chart on Page 30.

8.To start the drying operation, push the dryer power start button.The controller will start all the dryer components in their proper order. If any of the selected switches are improperly positioned for staged batch drying, the display will indicate the proper switch position, and will not allow the dryer to operate until the position of the switch is corrected.

9.The fan will start and airflow is checked.

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PNEG-552100 Series Dryer

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Contents Series Dryer PNEG-552100 Series Dryer Contents Table of Contents Safety Guidelines Dryer Operation Emergency StopSafety Precautions Use Caution in the Operation of this EquipmentDecal DC-1224 Decal DC-889Safety Alert Decals Decal DC-972Decal DC-1225 Decal DC-1227Decal DC-1229 Regulations Decal DC-973Dryer Control Panel Dryer Control Panel Featuring the 100 Series Control System Moisture ControlUnload Switch Dryer Power Stop Switch Setting the Dry, Cool, Unload and Out of Grain Timers Monitoring Grain Temperatures, Plenum Temperature or Timers Special Features Safety Circuit Shut Down MessagesLoss of Flame Error Conditions Error Conditions Set Control Switches Inspect the Metering RollsElectrical Power Control Power SwitchPower Start Button Fuel CheckFan Switch Metering Roll OperationBurner Safety Heater Test FireStaged Batch Check LP Gas Natural GasStopping Dryer Operation Dryer Shut DownRef # Description Full Start-Up Check Continuous Flow OperationFilling the Dryer Fan Setting Heater Setting Fan Function Heater Function Staged Batch OperationPNEG-552 100 Series Dryer Series Batch Timer Settings Starting the DryerAdjusting the Temperature Full Heat Continuous Flow Operation Initial Moisture Full Heat Approximate Adjusting the Moisture ControlMoisture % Removed pts Speed Dry Time min Low High Seasonal Inspection and Service Hours of Service per Year Range Suggested Lube IntervalLubrication Procedures Suggested LubricantsAdditional Checks Insulation Class Consistency Type Grease Frame TypeRef # Description Threaded Bushing Holes Fan Propeller Removal and InstallationClearance Holes Fan Motor Removal and Installation Fan Blade RemovalPosition of Fan Motor Heater Parts Removal and Installation Metering Roll Servicing Main ControlsHow to Determine a Metering Roll Problem As necessary. See FHow to Clear a Jammed Metering Roll Series Single Fan Wiring to Control Box Series Front Panel External Wiring Series Front Panel Internal Wiring Series Lower Back Panel Wiring Series External Wiring to Dryer Series Upper Control Box Wiring Series Main Power Wiring Series Control Schematic Series Control Schematic PNEG-552 100 Series Dryer Series 220 Volt 1 Phase Power Schematic Series 220VAC 3 Phase Power Schematic Series 440VAC 3 Phase Power Schematic Press the dryer power start button Problem Possible CauseDisplay shows Vapor High Temperature Display shows Plenum High Temperature Display shows Grain High TemperaturePlenum High Temperature messages at Display shows Rear Discharge WarningTroubleshooting Wires connected together, the thermostat is faulty FAQs PNEG-552100 Series Dryer GSI Group Warranty