GSI Outdoors PNEG-552 service manual Heater Parts Removal and Installation

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7. Service

Heater Parts Removal and Installation

Most of the heater parts can be removed by identifying attached wiring and disconnecting the obvious mounting parts.

1.Flame sensor: Disconnect the wire connector and unscrew the flame sensor out of its mounting

bracket. (See Figure 7E.) IMPORTANT: Flame sensor has voltage present. Turn OFF main disconnect before removing or adjusting.

2.Gas solenoid valve coil: Unsnap either the plastic cap or the metal clip on the gas valve and slide the housing and coil off the valve stem and body. Do not energize the coil when it is removed, as the coil may become damaged due to excessive current flow. (See Figure 7E.)

3.Regulator and gas solenoid valve(s): The gas regulator and solenoid valve(s) are directional and must be connected as indicated by the markings near the port openings. Make sure gas is shut OFF and purged from the system before removing parts. (See Figure 7E.)

NOTE: When installing a liquid gas solenoid valve on LP models, do not overtighten the connection into the inlet side, as the inlet orifice may become partially blocked.

Figure 7E

4.Main Gas Orifice: With fuel shut OFF and gas purged from system (See Figure 7E), proceed as follows:

a.Disconnect the plumbing support brackets from the pipetrain.

b.Disconnect gas solenoid valve coils. Be sure to mark which one goes where.

c.Lift pipe (with orifice, solenoid valve and other parts attached) straight up and remove from fan heater housing. Orifice and other parts can now be removed from pipe train, if desired.

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PNEG-552100 Series Dryer

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Contents Series Dryer PNEG-552100 Series Dryer Contents Table of Contents Safety Guidelines Dryer Operation Emergency StopSafety Precautions Use Caution in the Operation of this EquipmentDecal DC-1224 Decal DC-889Safety Alert Decals Decal DC-972Decal DC-1225 Decal DC-1227Decal DC-1229 Regulations Decal DC-973Dryer Control Panel Dryer Control Panel Featuring the 100 Series Control System Moisture ControlUnload Switch Dryer Power Stop Switch Setting the Dry, Cool, Unload and Out of Grain Timers Monitoring Grain Temperatures, Plenum Temperature or Timers Special Features Safety Circuit Shut Down MessagesLoss of Flame Error Conditions Error Conditions Set Control Switches Inspect the Metering RollsElectrical Power Control Power SwitchPower Start Button Fuel CheckFan Switch Metering Roll OperationBurner Safety Heater Test FireStaged Batch Check LP Gas Natural GasStopping Dryer Operation Dryer Shut DownRef # Description Full Start-Up Check Continuous Flow OperationFilling the Dryer Fan Setting Heater Setting Fan Function Heater Function Staged Batch OperationPNEG-552 100 Series Dryer Series Batch Timer Settings Starting the DryerAdjusting the Temperature Full Heat Continuous Flow Operation Initial Moisture Full Heat Approximate Adjusting the Moisture ControlMoisture % Removed pts Speed Dry Time min Low High Seasonal Inspection and Service Hours of Service per Year Range Suggested Lube IntervalLubrication Procedures Suggested LubricantsAdditional Checks Insulation Class Consistency Type Grease Frame TypeRef # Description Threaded Bushing Holes Fan Propeller Removal and Installation Clearance Holes Fan Motor Removal and Installation Fan Blade RemovalPosition of Fan Motor Heater Parts Removal and Installation Metering Roll Servicing Main ControlsHow to Determine a Metering Roll Problem As necessary. See FHow to Clear a Jammed Metering Roll Series Single Fan Wiring to Control Box Series Front Panel External Wiring Series Front Panel Internal Wiring Series Lower Back Panel Wiring Series External Wiring to Dryer Series Upper Control Box Wiring Series Main Power Wiring Series Control Schematic Series Control Schematic PNEG-552 100 Series Dryer Series 220 Volt 1 Phase Power Schematic Series 220VAC 3 Phase Power Schematic Series 440VAC 3 Phase Power Schematic Press the dryer power start button Problem Possible CauseDisplay shows Vapor High Temperature Display shows Plenum High Temperature Display shows Grain High TemperaturePlenum High Temperature messages at Display shows Rear Discharge WarningTroubleshooting Wires connected together, the thermostat is faulty FAQs PNEG-552100 Series Dryer GSI Group Warranty