Mitsubishi Electronics FR-V500 instruction manual Model specifications

Page 103

Model specifications

7 SPECIFICATIONS

7.1 Model specifications

!200V class (for use with the dedicated motor [SF-V5R (1500r/min series)])

 

Type FR-V520-[][]K

1.5

 

2.2

 

3.7

5.5

 

7.5

 

11

15

 

18.5

22

 

30

 

37

 

45

55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Applied motor capac-

1.5

 

2.2

 

3.7

5.5

 

7.5

 

11

15

 

18.5

22

 

30

 

37

 

45

55

 

ity (kW)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated capacity (kVA)

3.1

 

4.5

 

6.9

9.8

 

13.0

 

18.7

25.2

 

30.4

35.8

 

43.8

 

58.1

 

68.5

91.0

 

 

(Caution 1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated current (A)

9.0

 

13.0

 

20.0

28.5

 

37.5

 

54

72.8

 

88

103.5

 

126.5

 

168

 

198

264

 

Output

Overload current rating

 

 

 

 

 

 

150% 60s, 200% 0.5s (inverse-time characteristics)

 

 

 

 

 

 

 

(Caution 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Regen-

Maximum

100% torque/3%ED

100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

torque/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

erative

value/per-

 

(Caution 3)

 

2%ED

 

 

 

 

20% torque/continuous (Caution 7)

 

 

 

 

braking

missible

 

 

 

 

 

 

 

 

 

 

 

(Caution 7)

 

(Caution 3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

torque

duty

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Caution 7)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inverter

supply

Permissible fre-

 

 

 

 

 

 

 

 

 

 

±5%

 

 

 

 

 

 

 

 

 

 

 

 

Rated input AC

Three-phase, 200V to 220V 50Hz, 200 to 240V 60Hz

 

Three-phase, 200 to 220V 50Hz, 200 to 230V 60Hz

 

 

voltage, frequency

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Permissible AC

 

 

170 to 242V 50Hz, 170 to 264V 60Hz

 

 

 

170 to 242V 50Hz, 170 to 253V 60Hz

 

 

 

voltage fluctuation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power

quency fluctuation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Instantaneous volt-

Operation continues at 165V or higher voltage. If the rated voltage drops to lower than 165V, 15ms operation continues.

 

 

age drop immunity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

capacity (kVA)

5.0

 

6.5

 

10

14

 

19

 

23

33

 

39

48

 

57

 

77

 

90

123

 

 

(Caution 4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Protective structure

 

 

Enclosed type (IP20 NEMA1) (Caution 5)

 

 

 

 

 

Open type (IP00)

 

 

 

(JEM 1030)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling system

 

 

 

 

 

 

 

 

 

Forced air cooling

 

 

 

 

 

 

 

 

 

Approx. weight (kg)

3.5

 

3.5

 

6.0

6.0

 

6.0

 

14.0

14.0

 

21.0

30.0

 

40.0

 

40.0

 

55.0

58.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor type

 

SF-V5R1K

 

SF-V5R2K

SF-V5R3K

SF-V5R5K

SF-V5R7K

SF-V5R11K

SF-V5R15K

SF-V5R18K

SF-V5R22K

SF-V5R30K

SF-V5R37K

SF-V5R45K

SF-V5R55K

 

Rated output (kW)

1.5

 

2.2

 

3.7

5.5

 

7.5

 

11

15

 

18.5

22

 

30

 

37

 

45

55

 

Rated torque (N#m)

9.55

 

14.1

 

23.6

35.0

 

47.7

 

70.0

95.5

 

118

140

 

191

 

235

 

286

350

 

Maximum torque

14.3

 

21.1

 

35.4

52.4

 

71.6

 

105

143

 

176

211

 

287

 

353

 

429

525

 

150% 60s (N#m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated speed (r/min)

 

 

 

 

 

 

 

 

 

 

1500

 

 

 

 

 

 

 

 

 

 

 

Maximum speed (r/min)

 

 

 

 

 

 

 

 

 

3000 (Caution 6)

 

 

 

 

 

 

 

 

 

2400

 

Frame No.

 

90L

 

100L

 

112M

132S

 

132M

 

160M

160L

 

180M

180M

 

200L

 

200L

 

200L

225S

motor

Inertia moment J

67.5

 

105

 

175

275

 

400

 

750

875

 

1725

1875

 

3250

 

3625

 

3625

6850

(X10-4kg#m2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dedicated

Noise

 

 

 

 

 

 

 

80dB or less

 

 

 

 

 

 

 

85dB or less

 

90dB or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

less

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

phase

 

 

 

 

Single-phase 200V/50Hz

Single-phase

 

 

 

 

 

 

 

 

 

 

 

 

200V/

 

 

 

Voltage

200V/50Hz

 

 

 

 

Three-phase 200V/50Hz

 

 

 

 

50Hz

 

 

 

Single-phase 200V/60Hz

 

 

 

 

 

 

 

 

 

 

 

Single-phase 200

 

 

 

Three-phase 200 to 230V/60Hz

 

Three-

 

 

 

 

 

(Caution 9)

 

 

 

 

 

 

Cooling fan

 

 

 

to 230V/60Hz

 

 

 

 

 

 

 

 

 

 

 

 

phase

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200 V/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60Hz

 

 

 

Input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

85/

 

 

 

 

 

36/31W

 

34/28W

 

 

55/71W

 

 

 

100/156W

 

130W

 

 

 

(50Hz/

 

 

 

 

 

 

 

 

 

 

 

 

(0.26/0.22A)

 

(0.17/0.13A)

 

 

(0.39/0.39A)

 

 

 

(0.47/0.53A)

 

(0.46/

 

 

 

60Hz)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.52A)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Approx. weight (kg)

24

 

33

 

41

52

 

62

 

99

113

 

138

160

 

238

 

255

 

255

320

CAUTION

1.The rated output capacity indicated assumes that the output voltage is 200V.

2.The overload current rating indicated in % is the ratio of the overload current to the rated output cur- rent of the inverter. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100% load.

3.The short-time rating is 5s.

4.The power supply capacity varies with the value of the power supply side inverter impedance (includ- ing those of the input reactor and cables).

5.Open type (IP00) when the plug-in option is fitted after removal of the option wiring port cover.

6.You can run the 3.7kW or less motor at the maximum speed of 3600r/min, consult us when you want to run the motor at higher than 3000r/min.

7.For the 1.5K to 15K capacities, using the optional high-duty brake resistor (FR-ABR) will achieve the performance of 100% torque/10%ED.

8.If the motor is one rank lower in capacity than the inverter, it can be used by setting Pr. 80 "motor capacity" and Pr. 81 "number of motor poles". Other manufacturers’ motors and special motors can be used by performing online auto tuning.

9.The power supply fluctuation range is 200V ±10%.

99

Image 103
Contents 102 Biases and gains of speed setting terminalsThank you for choosing this Mitsubishi Vector Inverter 101Electric Shock Prevention Operation Transportation and installationWiring Trial runGeneral instructions Maintenance, inspection and parts replacementEmergency stop Disposing of the inverterFront view AbbreviationsHarmonic Suppression Guideline Product check and name of partsBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration 400V class Select the NFB type according to the power supply capacitySelection of peripheral devices 200V classStructure Removal and reinstallation of the front coverReinstallation StructureReinstallation using the connection cable Structure Removal and reinstallation of the operation panelReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Specification of main circuit terminal Connection diagram, PLG cable, PU connector Main circuitTerminal Symbol Terminal Name Description Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V classCable gause for the control circuit power Cables and wiring length200V class When input power supply is 400V class When input power supply isPLG output circuit jumper connector Setting the PLGType Length L m Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksSpecifications of control circuit terminals Connection diagram, PLG cable, PU connector Control circuitType Terminal Terminal Name Description Symbol Not output during inverter reset Wiring instructionsControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Dedicated motor SF-V5R 1500r/min series Setting the m otorSetting the motor Parameter Name Factory Setting Setting RangeWhen using other manufacturers’ motors At-a-glance guide to motor settingPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Checks prior to test run Basic operation Speed setting, run, speed meter adjustmentSetting the speed and running the motor Checks prior to test runOperation status indication FWD or REV flickers Basic operation Speed setting, run, speed meter adjustmentTurn on the start switch STF or STR PU jog operationExternal jog operation To stop the inverter Changing exampleDisplay the present operation speed by pressing SET to It may take some time until the pointer movesUnit indication, operation status indication Names and functions of the operation panelNames and functions of the opera- tion panel Key indicationMonitoring Speed settingUsed to set the running speed in the PU operation mode Alarm *1 absentOnce, press SET , and restart the setting from the beginning Operation modeAlarm history Names and functions of the opera- tion panel Help modeAlarm history clear Clears all alarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control Setting procedureSpeed control operation Speed control operationTorque restriction Speed control operation Operation command settingForward and reverse rotation commands terminals STF, STR Speed commandSecond torque restriction level Torque restriction levelPr deceleration torque Gain adjustmentPreset speed-speed Torque restrictions during acceleration and decelerationTorque control When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque control operationOperation example Pr =0 O signalsFollowing table indicates the operations of the signals Signal Terminal Name RemarksPerform secure wiring. Refer to Set the PLG. Refer to Torque control operation Setting procedureTorque command right selection Torque command settingSpeed restriction Used to give a speed restriction command When Pr =10E +10V Position control operation Position command from parameter settingPosition command from PLC Position control operationAssumes that the Pr value is the factory setting Control mode switchover timingControl mode switchover timing 〈 Example Speed Position, when Pr = 4〉Start signal Easy gain tuningEasy gain tuning Easy gain tuning execution procedureLoad inertia estimation restriction conditions Easy gain tuning Precautions for easy gain tuningAutomatically set parameters by easy gain tuning Checking the Pr control system selection valuePage 3 Pr = 2 normal tuning/adaptive magnetic flux observer Online auto tuningOnline auto tuning 2 Pr =1 start-time tuning10V SettingOutput speed Torque %Read Pr to display the currently set gain speed Setting change 1.5 sExample When the analog Current analog voltage adjustment valueValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list Pr maximum speed, Pr minimum speed Setting Carrier FrequencyYou can change the motor sound Refer to page 62 for Pr soft PW M controlRefer to page 46 for details Pr control system selection Setting Drive System Control Method RemarksRefer to page 43 for details Pr extended function display selectionFunction list Extended function parameters Function list Extended function parametersSpeed jump 1B Deceleration patternRegenerative Speed jump 1ADA1 terminal function Remote settingIntelligent mode Alarm occurrenceApplied motor Speed setting signalPWM frequency Selection Online auto tuning Selection Auto tuning setting Reset selectionParameter write Disable selection Reverse rotation Operation mode117 Station number 123 Waiting time setting144 Speed setting SwitchoverStall prevention 156 Operation selection 157 OL signal outputTimer Power failureMeter clear DI1 terminal function Maker setting parameters. Do not make setting 169168 171 Actual operation hour236 Multi-speed setting 232 Multi-speed settingMulti-speed setting 233 234 Multi-speed setting286 Droop gain Command selectionSwitchover speed Command 357 In-position zone427 Excessive level error Position commandCommand pulse 420 Scaling factor Numerator Command filterAmount lower 4 digits Digital position464 Control sudden stop 465 First position feedValue RAM Torque command Selection 801 Torque characteristicCharacteristic 805 Torque command832 Speed setting filter 818 Easy gain tuning Response level setting 819822 Speed setting filter 826 Torque setting filter842 Torque bias Adjustment840 Torque bias selection 841 Torque biasSetting time 892 Maintenance output 874 OLT level settingFault definition 890 Maintenance outputErrors Alarms Errors AlarmsMajor faults Inv. Overload OV During AccOV During Dec Motor OverloadUnder Voltage Br. Cct. FaultGround Fault Inst. Pwr. LossStll Prev STP OL shown during stall OH FaultOption Fault Option slot alarm 1 toPU Leave Out Fault 1 to FaultCPU Fault Corrupt MemryOperation Panel P12 FaultIndication Fault Name Operation Panel P24Overspeed occurrence No encoder signalExcessive position error No encoder a signalFan Failure Minor faultStall prevention Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSCorrespondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Vector control TroubleshootingTroubleshooting Motor generates abnormal noiseVector control Troubleshooting Motor does not rotateParameter Command beenIs the torque For speed restriction?F control Troubleshooting Motor generates heat abnormally Speed control Troubleshooting Motor huntsBeing made? Troubleshooting Machine operates unstably Have you set the motor type? Is the PLG setting correct? Troubleshooting Speed command does not match motor speedDoes the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Pr , Pr Is an external Troubleshooting Torque control is not exercised normallyIs the wiring length short? Torque controlFilter Pr Is the torque command unvaried?Reduce noise Frequency low?Check items Precautions for maintenance and inspectionPrecautions for maintenance and inspection Insulation resistance test using meggerDaily and periodic inspection Precautions for maintenance and inspection Pressure testDo not conduct a pressure test. Deterioration may occur Area Inspection Description Replacement of partsPart Name Standard Replacement Interval Description Interval Smoothing capacitors Cooling fan Relays Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powersPf2 = Measuring Points and Instruments100% Pf1 = 100%Model specifications Model specifications10.0 14.5 18.5 27.5 35.5 51.8 132 Three-phase, 380 to 480V 50Hz/60HzThree-phase, 380V to 480V 50Hz/60Hz 10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0Common specifications Common specificationsFR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K Outline dimension drawingsOutline dimension drawings Inverter outline dimension drawingsFR-V520-18.5K FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K250 Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety