Mitsubishi Electronics FR-V500 instruction manual Indication Fault Name, Operation Panel P24

Page 79

Errors (Alarms)

Operation Panel

E. 6

 

FR-PU04V

Fault 6

 

 

 

Indication

 

 

 

E. 7

 

Fault 7

 

 

 

 

 

 

 

 

 

 

Name

CPU error

 

 

 

 

If the arithmetic operation of the peripheral circuit of the built-in CPU does not end within the

Description

predetermined period or if an error exists in the receive data of the built-in CPU, the inverter self-

 

determines it as an alarm and stops the output.

 

 

 

 

 

Check point

 

 

Corrective action

Please contact your sales representative.

 

 

 

 

 

 

Operation Panel

E.P24

 

FR-PU04V

E.P24

Indication

 

 

 

 

 

 

 

 

 

 

Name

24VDC power

output short circuit

 

 

 

When the 24VDC power output from the PC terminal is shorted, this function shuts off the power

 

output.

 

 

Description

At this time, all external contact inputs switch off. The inverter cannot be reset by entering the RES

 

signal. To reset it, use the operation panel or switch power off, then on again.

 

When the 24VDC power for encoder is shorted, this function shuts off the power output.

 

 

 

 

• Check for a short circuit in the PC terminal output.

 

Check point

• Check for wrong wiring.

 

 

 

• Check for a loose connector. Check that the cables are short-circuited.

 

 

 

 

Corrective action

• Remedy the short circuit portion.

 

 

• Connect the cables securely. Change the cables.

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation Panel

E.P12

 

FR-PU04V

E.P12

Indication

 

 

 

 

 

 

 

 

 

 

Name

12VDC power

output short circuit

 

 

Description

When the 12VDC power for encoder is shorted, this function shuts off the power output.

Check for wrong wiring.

Check point

Check for a loose connector. Check for an open cable.

Corrective action Connect the cables securely. Change the cables.

Operation Panel

E.CTE

 

 

 

FR-PU04V

 

Indication

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Name

Operation panel power supply short circuit

 

 

When the operation panel power supply (P5S of the PU connector) is shorted, this function shuts

 

off the power output. At this time, the operation panel (parameter unit) cannot be used and RS-485

Description

communication from the PU connector cannot be made. To reset, enter the RES signal or switch

 

power off, then on again.

 

 

 

 

 

 

When the 5VDC power for encoder is shorted, this function shuts off the power output.

 

 

 

• Check for a short circuit in the PU connector cable. Check for a loose connector.

Check point

• Check that cables are short-circuited.

 

 

 

 

• Check for wrong wiring.

 

 

 

 

 

 

 

 

 

 

 

 

Corrective action

• Check the PU and cable.

 

 

 

 

 

• Connect the cable securely. Change the cable.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation Panel

E.MB1 to 7

 

to

 

FR-PU04V

 

Indication

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Name

Brake sequence

error

 

 

 

 

 

 

• The inverter output is stopped when a sequence error occurs during use of the brake sequence

Description

function (Pr. 278 to Pr. 285).

 

 

 

• If (detection frequency) - (output frequency) > Pr. 285 under vector control, E.MB1 occurs and the

 

 

inverter output is stopped.

 

 

 

 

 

 

 

 

 

 

Check point

Find the cause of alarm occurrence.

 

 

 

Corrective action

Check the set parameters and perform wiring properly.

 

75

Image 79
Contents 102 Biases and gains of speed setting terminalsThank you for choosing this Mitsubishi Vector Inverter 101Electric Shock Prevention Operation Transportation and installationWiring Trial runGeneral instructions Maintenance, inspection and parts replacementEmergency stop Disposing of the inverterFront view AbbreviationsHarmonic Suppression Guideline Product check and name of partsBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration 400V class Select the NFB type according to the power supply capacitySelection of peripheral devices 200V classStructure Removal and reinstallation of the front coverReinstallation StructureReinstallation using the connection cable Structure Removal and reinstallation of the operation panelReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Specification of main circuit terminal Connection diagram, PLG cable, PU connector Main circuitTerminal Symbol Terminal Name Description Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V classCable gause for the control circuit power Cables and wiring length200V class When input power supply is 400V class When input power supply isPLG output circuit jumper connector Setting the PLGType Length L m Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksSpecifications of control circuit terminals Connection diagram, PLG cable, PU connector Control circuitType Terminal Terminal Name Description Symbol Not output during inverter reset Wiring instructionsControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Dedicated motor SF-V5R 1500r/min series Setting the m otorSetting the motor Parameter Name Factory Setting Setting RangeWhen using other manufacturers’ motors At-a-glance guide to motor settingPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Checks prior to test run Basic operation Speed setting, run, speed meter adjustmentSetting the speed and running the motor Checks prior to test runOperation status indication FWD or REV flickers Basic operation Speed setting, run, speed meter adjustmentTurn on the start switch STF or STR PU jog operationExternal jog operation To stop the inverter Changing exampleDisplay the present operation speed by pressing SET to It may take some time until the pointer movesUnit indication, operation status indication Names and functions of the operation panelNames and functions of the opera- tion panel Key indicationMonitoring Speed settingUsed to set the running speed in the PU operation mode Alarm *1 absentOnce, press SET , and restart the setting from the beginning Operation modeAlarm history Names and functions of the opera- tion panel Help modeAlarm history clear Clears all alarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control Setting procedureSpeed control operation Speed control operationTorque restriction Speed control operation Operation command settingForward and reverse rotation commands terminals STF, STR Speed commandSecond torque restriction level Torque restriction levelPr deceleration torque Gain adjustmentPreset speed-speed Torque restrictions during acceleration and decelerationTorque control When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque control operationOperation example Pr =0 O signalsFollowing table indicates the operations of the signals Signal Terminal Name RemarksPerform secure wiring. Refer to Set the PLG. Refer to Torque control operation Setting procedureTorque command right selection Torque command settingSpeed restriction Used to give a speed restriction command When Pr =10E +10V Position control operation Position command from parameter settingPosition command from PLC Position control operationAssumes that the Pr value is the factory setting Control mode switchover timingControl mode switchover timing 〈 Example Speed Position, when Pr = 4〉Start signal Easy gain tuningEasy gain tuning Easy gain tuning execution procedureLoad inertia estimation restriction conditions Easy gain tuning Precautions for easy gain tuningAutomatically set parameters by easy gain tuning Checking the Pr control system selection valuePage 3 Pr = 2 normal tuning/adaptive magnetic flux observer Online auto tuningOnline auto tuning 2 Pr =1 start-time tuning10V SettingOutput speed Torque %Read Pr to display the currently set gain speed Setting change 1.5 sExample When the analog Current analog voltage adjustment valueValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list Pr maximum speed, Pr minimum speed Setting Carrier FrequencyYou can change the motor sound Refer to page 62 for Pr soft PW M controlRefer to page 46 for details Pr control system selection Setting Drive System Control Method RemarksRefer to page 43 for details Pr extended function display selectionFunction list Extended function parameters Function list Extended function parametersSpeed jump 1B Deceleration patternRegenerative Speed jump 1ADA1 terminal function Remote settingIntelligent mode Alarm occurrenceApplied motor Speed setting signalPWM frequency Selection Online auto tuning Selection Auto tuning setting Reset selectionParameter write Disable selection Reverse rotation Operation mode117 Station number 123 Waiting time setting144 Speed setting SwitchoverStall prevention 156 Operation selection 157 OL signal outputTimer Power failureMeter clear DI1 terminal function Maker setting parameters. Do not make setting 169168 171 Actual operation hour236 Multi-speed setting 232 Multi-speed settingMulti-speed setting 233 234 Multi-speed setting286 Droop gain Command selectionSwitchover speed Command 357 In-position zone427 Excessive level error Position commandCommand pulse 420 Scaling factor Numerator Command filterAmount lower 4 digits Digital position464 Control sudden stop 465 First position feedValue RAM Torque command Selection 801 Torque characteristicCharacteristic 805 Torque command832 Speed setting filter 818 Easy gain tuning Response level setting 819822 Speed setting filter 826 Torque setting filter842 Torque bias Adjustment840 Torque bias selection 841 Torque biasSetting time 892 Maintenance output 874 OLT level settingFault definition 890 Maintenance outputErrors Alarms Errors AlarmsMajor faults Inv. Overload OV During AccOV During Dec Motor Overload Under Voltage Br. Cct. Fault Ground Fault Inst. Pwr. LossStll Prev STP OL shown during stall OH FaultOption Fault Option slot alarm 1 toPU Leave Out Fault 1 to FaultCPU Fault Corrupt MemryOperation Panel P12 FaultIndication Fault Name Operation Panel P24Overspeed occurrence No encoder signalExcessive position error No encoder a signalFan Failure Minor faultStall prevention Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSCorrespondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Vector control TroubleshootingTroubleshooting Motor generates abnormal noiseVector control Troubleshooting Motor does not rotateParameter Command beenIs the torque For speed restriction?F control Troubleshooting Motor generates heat abnormally Speed control Troubleshooting Motor huntsBeing made? Troubleshooting Machine operates unstably Have you set the motor type? Is the PLG setting correct? Troubleshooting Speed command does not match motor speedDoes the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Pr , Pr Is an external Troubleshooting Torque control is not exercised normallyIs the wiring length short? Torque controlFilter Pr Is the torque command unvaried?Reduce noise Frequency low?Check items Precautions for maintenance and inspectionPrecautions for maintenance and inspection Insulation resistance test using meggerDaily and periodic inspection Precautions for maintenance and inspection Pressure testDo not conduct a pressure test. Deterioration may occur Area Inspection Description Replacement of partsPart Name Standard Replacement Interval Description IntervalSmoothing capacitors Cooling fanRelays Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powersPf2 = Measuring Points and Instruments100% Pf1 = 100%Model specifications Model specifications10.0 14.5 18.5 27.5 35.5 51.8 132 Three-phase, 380 to 480V 50Hz/60HzThree-phase, 380V to 480V 50Hz/60Hz 10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0Common specifications Common specificationsFR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K Outline dimension drawingsOutline dimension drawings Inverter outline dimension drawingsFR-V520-18.5K FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K250 Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety