Mitsubishi Electronics FR-V500 Torque bias selection, Torque bias filter, Time, No bias, No gain

Page 72

Function list (Extended function parameters)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At-a-glance Guide to Func-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

": Usable function

Function

Parameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cus-

×: Unusable function

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* : Functions that can be used

 

 

 

Name

 

 

 

 

 

 

 

 

 

 

Outline

 

 

 

Factory

tomer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for param eter-set position con-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Setting

Set-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

trol

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vector Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speed

Torque

Position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

control

control

control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

840

Torque bias selection

The torque bias function is designed to quicken the rise of torque at a motor start. You

 

 

"

×

×

 

 

can set the then output torque using the parameters or analog signals.

9999

 

 

 

 

 

0: 3 internal parameters, 1 to 3: External analog input, 9999

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

841

Torque bias 1

Set the torque bias values when you chose internal parameter-based torque bias

9999

 

"

×

×

 

 

 

 

selection. Assign X42 (torque bias selection 1) and X43 (torque bias selection 2) to the

 

 

 

 

 

 

 

842

Torque bias 2

input terminals.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9999

 

"

×

×

 

 

600 to 1400%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

843

Torque bias 3

1) Pr. 841 when X42 is on and X43 is off, 2) Pr. 842 when X42 is off and X43 is on, 3)

9999

 

"

×

×

 

 

Pr. 843 when X42 is on and X43 is on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

biases

844

Torque bias filter

You can slow the rise of torque for the torque command. A primary delay filer time

 

 

"

×

×

 

 

constant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9999

 

Torque

 

 

 

0 to 5s, 9999

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

845

time

0 to 5s, 9999

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9999

 

"

×

×

 

 

 

Torque bias operation

Set the time until the set torque of the torque bias amount is generated.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

846

Torque bias balance

Set the torque balance with the balance weight.

 

 

 

9999

 

"

×

×

 

 

 

compensation

0 to 10V, 9999

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

847

Fall-time torque bias

When you set 1 or 2 in Pr. 840, set the bias value of the torque bias at the time of fall

 

 

"

×

×

 

 

from the load input from the No. 3 terminal.

 

 

 

9999

 

 

 

 

No. 3 bias

0 to 400%, 9999

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

848

Fall-time torque bias

When you set 1 or 2 in Pr. 840, set the gain value of the torque bias at the time of fall

 

 

"

×

×

 

 

from the load input from the No. 3 terminal.

 

 

 

9999

 

 

 

 

No. 3 gain

0 to 400%, 9999

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

849

Analog input off set

When speed command by analog input is set, create the range where the motor

 

 

 

 

 

 

 

remains stop to prevent malfunction at

very low speed.

 

 

 

100%

 

 

 

 

 

 

 

adjustment

0 to 200%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

851

Number of PLG

Set the number of pulses of the PLG.

 

 

 

 

 

 

 

 

 

2048

 

"

"

"

 

 

 

pulses

0 to 4096

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set the rotation direction of the PLG.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pr. 852 Setting

 

Relationship between the motor and PLG

 

 

 

 

 

 

functions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

CW

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

852

PLG rotation direction

 

 

 

 

 

 

Forward rotation is clockwise rotation

 

1

 

"

"

"

 

 

 

 

 

 

when viewed from A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CCW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Factory setting)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

orward rotation is counterclockwise rotation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

hen viewed from A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

854

Excitation ratio

Set the excitation ratio under no load.

 

 

 

 

 

 

 

 

 

100%

 

"

"

"

 

 

0 to 100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

859

Torque current

Use for utilization of the tuning data or direct input.

 

 

 

9999

 

"

"

"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

862

Notch filter frequency

You can use the machine resonance speed to make this setting to reduce the response

 

 

"

"

"

 

 

level of the machine resonance frequency band, avoiding machine resonance.

0

 

 

 

 

 

0 to 31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

functions

863

Notch filter depth

Set the depth at which the gain of the machine resonance frequency set in Pr. 862 is

 

 

"

×

"

lowered.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

0 to 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

864

Torque detection

You can make setting to output a signal if the motor torque exceeds the predetermined

 

 

"

"

"

 

value.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

150%

 

 

 

 

0 to 400%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

865

Low speed detection

You can make setting to output a signal if the speed has fallen to or below the preset

 

 

"

"

"

 

 

 

 

 

 

low speed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45r/min

 

 

 

 

 

0 to 3600r/min

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

functions

 

866

Torque monitoring

Set the reference for the motor torque or load meter torque monitoring output (DA1 or

 

 

"

"

"

 

other analog output).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

150%

 

 

 

reference

0 to 400%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Display

867

DA1 output filter

Set the primary delay filter for the DA1 analog output.

 

 

 

0.05s

 

"

"

"

0 to 5s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

You can change the setting of the multi-function analog terminal (No. 1 terminal).

 

 

 

 

 

functions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Setting

Speed Control

 

 

 

Torque Control

Position Control

 

 

 

 

 

 

 

 

 

 

 

 

 

0

Speed setting auxiliary

 

 

 

Speed restriction

No function

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

auxiliary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

assignment

 

 

 

 

1

Magnetic flux command

Magnetic flux command

Magnetic flux command

 

 

 

 

 

 

 

868

No. 1 terminal

 

 

2

Regenerative torque

 

 

 

 

 

No function

Regenerative torque

 

 

0

 

"

"

"

 

 

function selection

 

 

 

restriction

 

 

 

 

 

 

 

 

 

 

 

restriction

 

 

 

 

 

 

 

 

 

 

 

 

Forward/reverse rota-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal

 

 

 

 

 

 

 

 

 

tion speed restriction

 

 

 

 

 

 

 

 

 

 

 

 

5

No function

 

 

 

 

 

(analog polarity

No function

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switchover speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

restriction)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9999

No function

 

 

 

 

 

 

 

No function

No function

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PARAMETERS

Parameter

5

68

Image 72
Contents Biases and gains of speed setting terminals Thank you for choosing this Mitsubishi Vector Inverter101 102Electric Shock Prevention Transportation and installation WiringTrial run OperationMaintenance, inspection and parts replacement Emergency stopDisposing of the inverter General instructionsAbbreviations Harmonic Suppression GuidelineProduct check and name of parts Front viewBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration Select the NFB type according to the power supply capacity Selection of peripheral devices200V class 400V classRemoval and reinstallation of the front cover ReinstallationStructure StructureStructure Removal and reinstallation of the operation panel Reinstallation using the connection cableReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Connection diagram, PLG cable, PU connector Main circuit Specification of main circuit terminalTerminal Symbol Terminal Name Description Terminal arrangement of the main circuit terminal Screw size M8400V class Screw size M6Cables and wiring length 200V class When input power supply is400V class When input power supply is Cable gause for the control circuit powerSetting the PLG PLG output circuit jumper connectorType Length L m Parameter Name Factory Setting Setting Range Remarks Pr Setting Relationship between the motor and PLGConnection diagram, PLG cable, PU connector Control circuit Specifications of control circuit terminalsType Terminal Terminal Name Description Symbol Wiring instructions Not output during inverter resetControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Setting the m otor Setting the motorParameter Name Factory Setting Setting Range Dedicated motor SF-V5R 1500r/min seriesAt-a-glance guide to motor setting When using other manufacturers’ motorsPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Basic operation Speed setting, run, speed meter adjustment Setting the speed and running the motorChecks prior to test run Checks prior to test runBasic operation Speed setting, run, speed meter adjustment Turn on the start switch STF or STRPU jog operation Operation status indication FWD or REV flickersExternal jog operation Changing example Display the present operation speed by pressing SET toIt may take some time until the pointer moves To stop the inverterNames and functions of the operation panel Names and functions of the opera- tion panelKey indication Unit indication, operation status indicationSpeed setting Used to set the running speed in the PU operation modeAlarm *1 absent MonitoringOperation mode Once, press SET , and restart the setting from the beginningNames and functions of the opera- tion panel Help mode Alarm historyAlarm history clear Clears all alarm history Parameter clear All clearNames and functions of the opera- tion panel Copy mode Parameter setting modeSetting procedure Speed control operationSpeed control operation Speed controlSpeed control operation Operation command setting Forward and reverse rotation commands terminals STF, STRSpeed command Torque restrictionTorque restriction level Second torque restriction levelGain adjustment Preset speed-speedTorque restrictions during acceleration and deceleration Pr deceleration torqueWhen 0 is set in Pr or Pr acceleration/deceleration time Torque control operationTorque control operation Torque controlO signals Following table indicates the operations of the signalsSignal Terminal Name Remarks Operation example Pr =0Torque control operation Setting procedure Torque command right selectionTorque command setting Perform secure wiring. Refer to Set the PLG. Refer toSpeed restriction When Pr = Used to give a speed restriction command10E +10V Position command from parameter setting Position command from PLCPosition control operation Position control operationControl mode switchover timing Control mode switchover timing〈 Example Speed Position, when Pr = 4〉 Assumes that the Pr value is the factory settingEasy gain tuning Easy gain tuningEasy gain tuning execution procedure Start signalEasy gain tuning Precautions for easy gain tuning Automatically set parameters by easy gain tuningChecking the Pr control system selection value Load inertia estimation restriction conditionsPage Online auto tuning Online auto tuning2 Pr =1 start-time tuning 3 Pr = 2 normal tuning/adaptive magnetic flux observerSetting Output speedTorque % 10VSetting change 1.5 s Read Pr to display the currently set gain speedCurrent analog voltage adjustment value Example When the analogValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list Setting Carrier Frequency You can change the motor soundRefer to page 62 for Pr soft PW M control Pr maximum speed, Pr minimum speedRefer to page 46 for details Setting Drive System Control Method Remarks Refer to page 43 for detailsPr extended function display selection Pr control system selectionFunction list Extended function parameters Function list Extended function parametersDeceleration pattern RegenerativeSpeed jump 1A Speed jump 1BRemote setting Intelligent modeAlarm occurrence DA1 terminal functionSpeed setting signal Applied motorPWM frequency Selection Reset selection Parameter write Disable selection Reverse rotationOperation mode Online auto tuning Selection Auto tuning setting123 Waiting time setting 144 Speed settingSwitchover 117 Station number157 OL signal output TimerPower failure Stall prevention 156 Operation selectionMaker setting parameters. Do not make setting 169 168171 Actual operation hour Meter clear DI1 terminal function232 Multi-speed setting Multi-speed setting 233234 Multi-speed setting 236 Multi-speed settingCommand selection Switchover speedCommand 357 In-position zone 286 Droop gainPosition command Command pulse 420 Scaling factor NumeratorCommand filter 427 Excessive level errorDigital position 464 Control sudden stop465 First position feed Amount lower 4 digitsSelection 801 Torque characteristic Characteristic805 Torque command Value RAM Torque command818 Easy gain tuning Response level setting 819 822 Speed setting filter826 Torque setting filter 832 Speed setting filterAdjustment 840 Torque bias selection841 Torque bias 842 Torque bias874 OLT level setting Fault definition890 Maintenance output Setting time 892 Maintenance outputErrors Alarms Errors AlarmsMajor faults OV During Acc OV During DecMotor Overload Inv. OverloadBr. Cct. Fault Ground FaultInst. Pwr. Loss Under VoltageOH Fault Option FaultOption slot alarm 1 to Stll Prev STP OL shown during stallFault 1 to Fault CPU FaultCorrupt Memry PU Leave OutFault Indication Fault NameOperation Panel P24 Operation Panel P12No encoder signal Excessive position errorNo encoder a signal Overspeed occurrenceMinor fault Fan FailureStall prevention Operation Panel Err Indication Errors Alarms How to recover from PU stop error PS Reset from operation panelResetting the inverter Correspondences between digital and actual charactersCorrespondences between digital and actual characters Memo Troubleshooting TroubleshootingMotor generates abnormal noise Vector controlTroubleshooting Motor does not rotate Vector controlCommand been Is the torqueFor speed restriction? ParameterF control Troubleshooting Motor generates heat abnormally Troubleshooting Motor hunts Speed controlBeing made? Troubleshooting Machine operates unstably Troubleshooting Speed command does not match motor speed Have you set the motor type? Is the PLG setting correct?Does the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Troubleshooting Torque control is not exercised normally Is the wiring length short?Torque control Pr , Pr Is an externalIs the torque command unvaried? Reduce noiseFrequency low? Filter PrPrecautions for maintenance and inspection Precautions for maintenance and inspectionInsulation resistance test using megger Check itemsPrecautions for maintenance and inspection Pressure test Daily and periodic inspectionDo not conduct a pressure test. Deterioration may occur Replacement of parts Part Name Standard Replacement Interval DescriptionInterval Area Inspection DescriptionCooling fan Smoothing capacitorsRelays Measurement of main circuit voltages, currents and powers Examples of Measuring Points and InstrumentsMeasuring Points and Instruments 100% Pf1 =100% Pf2 =Model specifications Model specificationsThree-phase, 380 to 480V 50Hz/60Hz Three-phase, 380V to 480V 50Hz/60Hz10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 10.0 14.5 18.5 27.5 35.5 51.8 132Common specifications Common specificationsOutline dimension drawings Outline dimension drawingsInverter outline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2KFR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K FR-V520-18.5K250 FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K Inverter TypeSF-V5RH 1K SF-V5RH 2K ‚ 3KSF-V5RH 5K ‚ 7K SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55K 110For Maximum Safety Print Date Manual Number Revision