Mitsubishi Electronics FR-V500 Troubleshooting Motor rotates but speed does not change

Page 94

Troubleshooting

6.4.7Motor rotates but speed does not change

(1) Speed control

The motor rotates but speed does not change.

Is the maximum speed (Pr. 1) lower than the speed setting?

Y

Is the speed setting method an external command?

Y

Is the speed setting an analog command?

N

Change the maximum speed (Pr. 1) or speed setting to match the specifications.

N

 

Have you changed the

Y

 

speed command from

 

 

the PU?

 

 

N

 

N

 

 

Set the speed.

 

Y

 

 

 

 

Is the multi-speed terminal

Does the voltage of the

 

N

on (changed)?

speed setting signal

 

 

 

 

 

 

 

(across 2-5) change?

 

 

 

N

Speed setting

Y potentiometer fault Open cable between setting potentiometer and terminal

 

 

N

Is the multi-speed

terminal off?

 

 

 

 

 

 

 

Turn off the multi-

Y

speed command.

 

 

Y

Have you input the speed data to multiple speeds (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)?

N

Input speeds to the corresponding parameters.

Turn on the multi-speed terminal (change the ON of the terminal.)

Y

FUNCTIONS

 

N

Is the torque restriction

function deactivated?

 

Change the torque

Y restriction level to match the specifications.

Is the acceleration/

N

deceleration time

 

 

 

adequate (not too long)?

 

Rewrite the parameter Y (Pr. 7, Pr. 8) value to

match the specifications.

Please contact your sales representative.

ERRORS AND PROTECTIVE

6

90

Image 94
Contents 101 Biases and gains of speed setting terminalsThank you for choosing this Mitsubishi Vector Inverter 102Electric Shock Prevention Trial run Transportation and installationWiring OperationDisposing of the inverter Maintenance, inspection and parts replacementEmergency stop General instructionsProduct check and name of parts AbbreviationsHarmonic Suppression Guideline Front viewBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration 200V class Select the NFB type according to the power supply capacitySelection of peripheral devices 400V classStructure Removal and reinstallation of the front coverReinstallation StructureReinstallation using the connection cable Structure Removal and reinstallation of the operation panelReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Specification of main circuit terminal Connection diagram, PLG cable, PU connector Main circuitTerminal Symbol Terminal Name Description Terminal arrangement of the main circuit terminal Screw size M8400V class Screw size M6400V class When input power supply is Cables and wiring length200V class When input power supply is Cable gause for the control circuit powerPLG output circuit jumper connector Setting the PLGType Length L m Parameter Name Factory Setting Setting Range Remarks Pr Setting Relationship between the motor and PLGSpecifications of control circuit terminals Connection diagram, PLG cable, PU connector Control circuitType Terminal Terminal Name Description Symbol Not output during inverter reset Wiring instructionsControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Parameter Name Factory Setting Setting Range Setting the m otorSetting the motor Dedicated motor SF-V5R 1500r/min seriesAt-a-glance guide to motor setting When using other manufacturers’ motorsPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Checks prior to test run Basic operation Speed setting, run, speed meter adjustmentSetting the speed and running the motor Checks prior to test runPU jog operation Basic operation Speed setting, run, speed meter adjustmentTurn on the start switch STF or STR Operation status indication FWD or REV flickersExternal jog operation It may take some time until the pointer moves Changing exampleDisplay the present operation speed by pressing SET to To stop the inverterKey indication Names and functions of the operation panelNames and functions of the opera- tion panel Unit indication, operation status indicationAlarm *1 absent Speed settingUsed to set the running speed in the PU operation mode MonitoringOperation mode Once, press SET , and restart the setting from the beginningAlarm history Names and functions of the opera- tion panel Help modeAlarm history clear Clears all alarm history Parameter clear All clearNames and functions of the opera- tion panel Copy mode Parameter setting modeSpeed control operation Setting procedureSpeed control operation Speed controlSpeed command Speed control operation Operation command settingForward and reverse rotation commands terminals STF, STR Torque restrictionTorque restriction level Second torque restriction levelTorque restrictions during acceleration and deceleration Gain adjustmentPreset speed-speed Pr deceleration torqueTorque control operation When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque controlSignal Terminal Name Remarks O signalsFollowing table indicates the operations of the signals Operation example Pr =0Torque command setting Torque control operation Setting procedureTorque command right selection Perform secure wiring. Refer to Set the PLG. Refer toSpeed restriction Used to give a speed restriction command When Pr =10E +10V Position control operation Position command from parameter settingPosition command from PLC Position control operation〈 Example Speed Position, when Pr = 4〉 Control mode switchover timingControl mode switchover timing Assumes that the Pr value is the factory settingEasy gain tuning execution procedure Easy gain tuningEasy gain tuning Start signalChecking the Pr control system selection value Easy gain tuning Precautions for easy gain tuningAutomatically set parameters by easy gain tuning Load inertia estimation restriction conditionsPage 2 Pr =1 start-time tuning Online auto tuningOnline auto tuning 3 Pr = 2 normal tuning/adaptive magnetic flux observerTorque % SettingOutput speed 10VSetting change 1.5 s Read Pr to display the currently set gain speedExample When the analog Current analog voltage adjustment valueValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list Refer to page 62 for Pr soft PW M control Setting Carrier FrequencyYou can change the motor sound Pr maximum speed, Pr minimum speedRefer to page 46 for details Pr extended function display selection Setting Drive System Control Method RemarksRefer to page 43 for details Pr control system selectionFunction list Extended function parameters Function list Extended function parametersSpeed jump 1A Deceleration patternRegenerative Speed jump 1BAlarm occurrence Remote settingIntelligent mode DA1 terminal functionApplied motor Speed setting signalPWM frequency Selection Operation mode Reset selectionParameter write Disable selection Reverse rotation Online auto tuning Selection Auto tuning settingSwitchover 123 Waiting time setting144 Speed setting 117 Station numberPower failure 157 OL signal outputTimer Stall prevention 156 Operation selection171 Actual operation hour Maker setting parameters. Do not make setting 169168 Meter clear DI1 terminal function234 Multi-speed setting 232 Multi-speed settingMulti-speed setting 233 236 Multi-speed settingCommand 357 In-position zone Command selectionSwitchover speed 286 Droop gainCommand filter Position commandCommand pulse 420 Scaling factor Numerator 427 Excessive level error465 First position feed Digital position464 Control sudden stop Amount lower 4 digits805 Torque command Selection 801 Torque characteristicCharacteristic Value RAM Torque command826 Torque setting filter 818 Easy gain tuning Response level setting 819822 Speed setting filter 832 Speed setting filter841 Torque bias Adjustment840 Torque bias selection 842 Torque bias890 Maintenance output 874 OLT level settingFault definition Setting time 892 Maintenance outputErrors Alarms Errors AlarmsMajor faults Motor Overload OV During AccOV During Dec Inv. OverloadInst. Pwr. Loss Br. Cct. FaultGround Fault Under VoltageOption slot alarm 1 to OH FaultOption Fault Stll Prev STP OL shown during stallCorrupt Memry Fault 1 to FaultCPU Fault PU Leave OutOperation Panel P24 FaultIndication Fault Name Operation Panel P12No encoder a signal No encoder signalExcessive position error Overspeed occurrenceFan Failure Minor faultStall prevention Operation Panel Err Indication Errors Alarms How to recover from PU stop error PS Reset from operation panelCorrespondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Motor generates abnormal noise TroubleshootingTroubleshooting Vector controlTroubleshooting Motor does not rotate Vector controlFor speed restriction? Command beenIs the torque ParameterF control Troubleshooting Motor generates heat abnormally Speed control Troubleshooting Motor hunts Being made? Troubleshooting Machine operates unstably Have you set the motor type? Is the PLG setting correct? Troubleshooting Speed command does not match motor speedDoes the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Torque control Troubleshooting Torque control is not exercised normallyIs the wiring length short? Pr , Pr Is an externalFrequency low? Is the torque command unvaried?Reduce noise Filter PrInsulation resistance test using megger Precautions for maintenance and inspectionPrecautions for maintenance and inspection Check itemsDaily and periodic inspection Precautions for maintenance and inspection Pressure testDo not conduct a pressure test. Deterioration may occur Interval Replacement of partsPart Name Standard Replacement Interval Description Area Inspection DescriptionSmoothing capacitors Cooling fanRelays Measurement of main circuit voltages, currents and powers Examples of Measuring Points and Instruments100% Measuring Points and Instruments100% Pf1 = Pf2 =Model specifications Model specifications10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 Three-phase, 380 to 480V 50Hz/60HzThree-phase, 380V to 480V 50Hz/60Hz 10.0 14.5 18.5 27.5 35.5 51.8 132Common specifications Common specificationsInverter outline dimension drawings Outline dimension drawingsOutline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2KFR-V520-18.5K FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K250 FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K Inverter TypeSF-V5RH 1K SF-V5RH 2K ‚ 3KSF-V5RH 5K ‚ 7K SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55K 110For Maximum Safety Print Date Manual Number Revision