Mitsubishi Electronics FR-V500 instruction manual Speed restriction

Page 43

Torque control operation

(1) Calibration of torque command No. 3 terminal

 

Output torque

 

Refer to the chart on the right for the relationship

 

 

 

(Torque command)

 

between torque setting input voltage and output

150%

 

voltage. The torque setting input signal is in pro-

 

 

 

portion to the output torque. Note that the motor-

 

 

Gain

developed torque varies with the motor tempera-

 

 

Pr. 905

ture.

 

 

Bias

-10V

Pr. 904

Use Pr. 904 and Pr. 905 to adjust bias/gain of

 

0

10V Terminal 3

 

the No. 3 terminal. (Refer to page 47.)

 

 

 

-150%

 

 

 

4.2.6Speed restriction

Set the speed restriction value to prevent the motor from over speeding due to a smaller load torque than the torque command value.

Parameter

Name

Factory

Setting Range

Setting

 

 

 

 

 

 

 

807

Speed restriction selection

0

0, 1, 2

 

 

 

 

808

Forward rotation speed control

1500r/min

0 to 3600r/min

 

 

 

 

809

Reverse rotation speed control

9999

0 to 3600r/min, 9999

 

 

 

 

Select the speed restriction input method using Pr. 807.

Pr. 807 Setting

Speed Restriction

 

 

 

 

Operation

 

 

Input Method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Speed setting from the operation panel

 

 

 

Same method as speed

• External analog command (terminal 1, 2)

 

 

0

Multi-speed command

 

 

setting for speed

 

 

 

(factory setting)

 

• Option (FR-V5AX etc.)

 

 

control

 

 

 

 

 

For both PU and external operations, the speed restriction changes according to

 

 

 

 

 

 

 

 

the acceleration/deceleration time. (Refer to 40 page)

 

 

 

 

 

 

 

 

 

 

Pr. 808 Forward

 

According to the rotation direction, set the speed restriction in forward and

 

 

reverse rotation directions individually. When the reverse rotation speed

 

rotation speed control

1

restriction is 9999, the setting is the same as that of the torque restriction in

Pr. 809 Reverse

 

 

forward rotation direction.

 

 

 

 

 

 

 

rotation speed control

 

 

 

(

 

Refer to the Instruction Manual (detailed).)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Forward/reverse

 

The analog voltage of the No. 1 terminal input is used to make speed restriction.

 

 

For 0 to 10V input, set the forward rotation speed restriction. (The reverse

 

rotation speed

 

 

 

rotation speed restriction is Pr. 1 "maximum speed" .) For -10 to 0V input, set the

 

restriction

 

 

 

reverse rotation speed restriction. (The forward rotation speed restriction is Pr. 1

2

(analog polarity

 

 

"maximum speed".) The maximum speed of both the forward and reverse

switchover speed

 

 

 

 

 

rotations is Pr. 1 "maximum speed". When No. 1 terminal input is selected, set

 

restriction)

 

 

 

"5" in Pr. 868 "No. 1 terminal function assignment".

 

 

(No. 1 terminal analog

 

 

 

 

 

 

 

 

 

 

input)

 

 

(

 

Refer to the Instruction Manual (detailed).)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speed feedback<speed restriction value

 

 

 

 

Torque command

 

+

Torque

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

control

 

 

Speed restriction

 

-

 

 

 

 

 

 

 

 

input selection

 

 

 

Speed setting for

 

 

 

 

 

 

 

0

+

 

 

 

 

Speed control

 

 

speed restriction

 

 

 

 

 

PLG

 

+

 

 

 

 

(proportional control)

 

orward, reverse rotation

1

 

 

 

 

 

 

 

-

 

 

Speed feedback

 

speed restriction value

 

 

peed restriction parameter

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Forward/reverse rotation

 

 

 

 

 

 

 

 

 

speed restriction

(analog polarity switchover speed restriction)

39

Image 43
Contents 102 Biases and gains of speed setting terminalsThank you for choosing this Mitsubishi Vector Inverter 101Electric Shock Prevention Operation Transportation and installationWiring Trial runGeneral instructions Maintenance, inspection and parts replacementEmergency stop Disposing of the inverterFront view AbbreviationsHarmonic Suppression Guideline Product check and name of partsBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration 400V class Select the NFB type according to the power supply capacitySelection of peripheral devices 200V classStructure Removal and reinstallation of the front coverReinstallation StructureReinstallation using the connection cable Structure Removal and reinstallation of the operation panelReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Specification of main circuit terminal Connection diagram, PLG cable, PU connector Main circuitTerminal Symbol Terminal Name Description Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V classCable gause for the control circuit power Cables and wiring length200V class When input power supply is 400V class When input power supply isPLG output circuit jumper connector Setting the PLGType Length L m Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksSpecifications of control circuit terminals Connection diagram, PLG cable, PU connector Control circuitType Terminal Terminal Name Description Symbol Not output during inverter reset Wiring instructionsControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Dedicated motor SF-V5R 1500r/min series Setting the m otorSetting the motor Parameter Name Factory Setting Setting RangeWhen using other manufacturers’ motors At-a-glance guide to motor settingPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Checks prior to test run Basic operation Speed setting, run, speed meter adjustmentSetting the speed and running the motor Checks prior to test runOperation status indication FWD or REV flickers Basic operation Speed setting, run, speed meter adjustmentTurn on the start switch STF or STR PU jog operationExternal jog operation To stop the inverter Changing exampleDisplay the present operation speed by pressing SET to It may take some time until the pointer movesUnit indication, operation status indication Names and functions of the operation panelNames and functions of the opera- tion panel Key indicationMonitoring Speed settingUsed to set the running speed in the PU operation mode Alarm *1 absentOnce, press SET , and restart the setting from the beginning Operation modeAlarm history Names and functions of the opera- tion panel Help modeAlarm history clear Clears all alarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control Setting procedureSpeed control operation Speed control operationTorque restriction Speed control operation Operation command settingForward and reverse rotation commands terminals STF, STR Speed commandSecond torque restriction level Torque restriction levelPr deceleration torque Gain adjustmentPreset speed-speed Torque restrictions during acceleration and deceleration Torque control When 0 is set in Pr or Pr acceleration/deceleration time Torque control operation Torque control operationOperation example Pr =0 O signalsFollowing table indicates the operations of the signals Signal Terminal Name RemarksPerform secure wiring. Refer to Set the PLG. Refer to Torque control operation Setting procedureTorque command right selection Torque command settingSpeed restriction Used to give a speed restriction command When Pr =10E +10V Position control operation Position command from parameter settingPosition command from PLC Position control operationAssumes that the Pr value is the factory setting Control mode switchover timingControl mode switchover timing 〈 Example Speed Position, when Pr = 4〉Start signal Easy gain tuningEasy gain tuning Easy gain tuning execution procedureLoad inertia estimation restriction conditions Easy gain tuning Precautions for easy gain tuningAutomatically set parameters by easy gain tuning Checking the Pr control system selection valuePage 3 Pr = 2 normal tuning/adaptive magnetic flux observer Online auto tuningOnline auto tuning 2 Pr =1 start-time tuning10V SettingOutput speed Torque %Read Pr to display the currently set gain speed Setting change 1.5 sExample When the analog Current analog voltage adjustment valueValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list Pr maximum speed, Pr minimum speed Setting Carrier FrequencyYou can change the motor sound Refer to page 62 for Pr soft PW M controlRefer to page 46 for details Pr control system selection Setting Drive System Control Method RemarksRefer to page 43 for details Pr extended function display selectionFunction list Extended function parameters Function list Extended function parametersSpeed jump 1B Deceleration patternRegenerative Speed jump 1ADA1 terminal function Remote settingIntelligent mode Alarm occurrenceApplied motor Speed setting signalPWM frequency Selection Online auto tuning Selection Auto tuning setting Reset selectionParameter write Disable selection Reverse rotation Operation mode117 Station number 123 Waiting time setting144 Speed setting SwitchoverStall prevention 156 Operation selection 157 OL signal outputTimer Power failureMeter clear DI1 terminal function Maker setting parameters. Do not make setting 169168 171 Actual operation hour236 Multi-speed setting 232 Multi-speed settingMulti-speed setting 233 234 Multi-speed setting286 Droop gain Command selectionSwitchover speed Command 357 In-position zone427 Excessive level error Position commandCommand pulse 420 Scaling factor Numerator Command filterAmount lower 4 digits Digital position464 Control sudden stop 465 First position feedValue RAM Torque command Selection 801 Torque characteristicCharacteristic 805 Torque command832 Speed setting filter 818 Easy gain tuning Response level setting 819822 Speed setting filter 826 Torque setting filter842 Torque bias Adjustment840 Torque bias selection 841 Torque biasSetting time 892 Maintenance output 874 OLT level settingFault definition 890 Maintenance outputErrors Alarms Errors AlarmsMajor faults Inv. Overload OV During AccOV During Dec Motor OverloadUnder Voltage Br. Cct. FaultGround Fault Inst. Pwr. LossStll Prev STP OL shown during stall OH FaultOption Fault Option slot alarm 1 toPU Leave Out Fault 1 to FaultCPU Fault Corrupt MemryOperation Panel P12 FaultIndication Fault Name Operation Panel P24Overspeed occurrence No encoder signalExcessive position error No encoder a signalFan Failure Minor faultStall prevention Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSCorrespondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Vector control TroubleshootingTroubleshooting Motor generates abnormal noiseVector control Troubleshooting Motor does not rotateParameter Command beenIs the torque For speed restriction?F control Troubleshooting Motor generates heat abnormally Speed control Troubleshooting Motor huntsBeing made? Troubleshooting Machine operates unstably Have you set the motor type? Is the PLG setting correct? Troubleshooting Speed command does not match motor speedDoes the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Pr , Pr Is an external Troubleshooting Torque control is not exercised normallyIs the wiring length short? Torque controlFilter Pr Is the torque command unvaried?Reduce noise Frequency low?Check items Precautions for maintenance and inspectionPrecautions for maintenance and inspection Insulation resistance test using meggerDaily and periodic inspection Precautions for maintenance and inspection Pressure testDo not conduct a pressure test. Deterioration may occur Area Inspection Description Replacement of partsPart Name Standard Replacement Interval Description IntervalSmoothing capacitors Cooling fanRelays Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powersPf2 = Measuring Points and Instruments100% Pf1 = 100%Model specifications Model specifications10.0 14.5 18.5 27.5 35.5 51.8 132 Three-phase, 380 to 480V 50Hz/60HzThree-phase, 380V to 480V 50Hz/60Hz 10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0Common specifications Common specificationsFR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K Outline dimension drawingsOutline dimension drawings Inverter outline dimension drawingsFR-V520-18.5K FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K250 Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety