Mitsubishi Electronics FR-V500 instruction manual Common specifications

Page 105

Common specifications

7.2

 

Common specifications

 

 

 

 

 

 

 

 

 

 

 

specifications

 

Control system

Soft-PWM control or high carrier frequency sine-wave PWM control can be selected.

 

 

Vector control, or V/F control can be selected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control mode

 

Speed control, torque control, position control

 

 

 

 

Speed setting

 

Analog input

0.03% of the maximum set speed

 

 

 

 

 

resolution

 

Digital input

0.003% to the maximum setting (minimum setting 0.1r/min)

 

 

 

 

Acceleration/deceleration time

0 to 3600 s (0.1 s increments)

 

 

 

Control

 

Acceleration/deceleration

Linear, S pattern (3 types) or backlash compensation acceleration/deceleration can be selected.

 

 

pattern

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Torque restriction level

Torque restriction value can be set (0 to 400% variable)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal

 

Setting Range

Speed Control

Torque Control

 

 

 

 

 

 

 

No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

0 to 10V (resolution 0.03%)

Main speed setting

Speed restriction

 

 

 

Analog setting signal

 

 

 

 

Speed restriction compensation/

 

 

 

 

 

0 to ±10V

Auxiliary speed setting/m agnetic flux

magnetic flux command/forward/

 

 

 

 

 

 

 

1

 

reverse rotation speed restriction

 

 

 

 

 

 

 

 

(resolution 0.05% )

com m and/regenerative torque restriction

 

 

 

 

 

 

 

 

 

(analog polarity switchover speed

 

signals

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

restriction)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

0 to ±10V (resolution 0 .05% )

Torque restriction/Torque bias

Torque command

 

 

 

 

Option (FR-V5AX)

 

 

0 to ±10V

M ain speed setting (at this tim e,

Speed restriction (at this time, terminal

 

Input

 

 

6

 

2 is invalid)/Torque command (at this

 

 

 

 

(resolution 0.003% )

term inal 2 is invalid)/torque restriction

 

 

 

 

 

 

 

 

time, terminal 3 is invalid)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 fixed

function terminals

Forward rotation com m and, alarm reset, external therm al relay

 

 

 

Contact signal

 

5 function terminals

Selection can be made from reverse rotation command, multi-speed setting (max. 15

 

 

 

 

 

 

 

speeds), remote setting, jog operation (Caution 1), second function selection, third

 

 

 

 

 

 

 

 

 

 

function selection, output stop, start signal self-holding, pre-excitation, control mode

 

 

 

 

 

 

 

 

 

 

switchover, torque restriction selection, S pattern switchover, PID control terminal,

 

 

 

 

Option (FR-V5AX)

6 multi-function terminals

orientation command, break opening completion signal, PU operation/external operation

 

 

 

 

switchover, torque bias selection 1, torque bias selection 2, P control selection, servo on,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HC connection, and PU/external interlock.

 

 

 

 

Contact signal

 

1 changeover contact

Selection can be made from inverter running, inverter running 2, up to speed,

 

 

 

 

(230VAC 0.3A, 30VDC 0.3A)

instantaneous power failure (undervoltage), speed detection, second speed

 

 

 

 

 

 

 

 

 

 

Open collector signal

3 multi-function terminals

detection, third speed detection, PU operation mode, overload alarm,

 

 

 

 

 

 

 

 

 

 

regenerative brake prealarm, electronic thermal relay prealarm, output current

 

 

 

 

Option (FR-V5AY)

3 multi-function terminals

 

 

 

 

detection, zero current detection, PID lower limit, PID upper limit, PID forward/

 

 

 

 

Option (FR-V5AM)

1 multi-function terminal

Inverter

 

 

 

reverse rotation output, operation ready, operation ready 2, brake opening

signals

 

 

 

 

 

 

 

 

request, fan fault output, heatsink overheat prealarm, orientation in-position,

 

 

 

 

Option (FR-A5AY))

7 multi-function terminals

forward rotation output, reverse rotation output, low speed output, torque

 

 

 

 

detection, regenerative status output, minor fault output, minor fault output

 

Output

 

 

 

 

 

 

 

 

2,alarm output, maintenance timer output, remote output, output speed

 

 

 

 

 

 

 

 

 

detection, second (third) output speed detection, in-position and trace status.

 

 

Analog output

 

0 to ±10V 12 bits ×1CH

Selection can be made from speed, output current, output voltage, preset

 

 

 

0 to 10V 12 bits ×1CH

speed, output frequency, motor torque, converter output voltage, regenerative

 

 

 

 

 

 

 

 

 

 

brake duty, electronic overcurrent protection load factor, output current peak

 

 

 

 

Option (FR-A5AY)

0 to 10V 10 bits × 1CH

value, converter output voltage peak value, load meter, motor exciting current,

 

 

 

 

0 to 20mA 10 bits × 1CH

motor output, reference voltage output, torque command, torque current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

command and torque monitoring.

 

 

 

 

PLG

pulse output

A phase, B phase, Z phase (A and

B phases can be divided)

 

 

 

 

option (FR-V5AY)

Open collector/differential line driver.

 

 

 

 

 

 

 

 

Maximum/minimum speed setting, speed jump, external thermal relay input selection, polarity reversible operation,

 

 

 

 

 

 

 

override function, automatic restart operation after instantaneous power failure, forward/reverse rotation

 

Operational functions

prevention, operation mode selection, offline auto tuning function, online auto tuning function, easy gain tuning,

 

computer link operation, remote setting, brake sequence, second function, third function, multi-speed operation,

 

 

 

 

 

 

 

coasting to stop, power failure stop, PID control, speed feed forward, model adaptive speed control, master/slave,

 

 

 

 

 

 

 

torque bias, 12-bit digital command (FR-A5AX option), 16-bit digital command (FR-A5AH option), pulse train input

 

 

 

 

 

 

 

(FR-A5AP option), motor thermistor interface (FR-V5AX option)

 

 

 

 

 

 

 

 

Selection can be made from speed, output current, output voltage, preset speed, output frequency, motor torque,

 

Display

 

Parameter unit

converter output voltage, regenerative brake duty, electronic overcurrent protection load factor, output current

 

 

peak value, converter output voltage peak value, input terminal status (Caution 4), output terminal status (Caution

 

 

(FR-DU04-1/FR-PU04V)

 

 

 

4), load meter, motor exciting current, position pulse, cumulative operation time, actual operation time, motor load

 

 

 

 

 

 

 

 

 

 

 

 

 

 

factor, torque command, torque current command, feedback pulse, motor output, trace status.

 

 

 

Alarm definition

Alarm definition is displayed when protective function is activated. 8 past alarm definitions are stored. (Only 4

 

 

 

alarm definitions are displayed on the operation panel.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overcurrent shut-off (acceleration, deceleration, constant speed), regenerative overvoltage shut-off (acceleration, deceleration,

 

 

 

 

 

 

 

constant speed), undervoltage, instantaneous power failure, overload shut-off (electronic thermal relay), brake transistor alarm

 

Protective functions

(Caution 2), earth (ground) fault current, power output short circuit (12/24VDC/operation panel), stall prevention, external

 

thermal relay, heatsink overheat, fan fault, option alarm, parameter error, PU disconnection, encoder no-signal, speed deviation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

large, overspeed, position error large, CPU error, encoder phase error, output phase failure, retry count excess, brake sequence

 

 

 

 

 

 

 

error

 

 

 

 

ent

 

Ambient temperature

-10C to +50°C(non-freezing)

 

 

 

 

Ambient humidity

90%RH or less (non-condensing)

 

 

 

nvironmE

 

 

 

 

 

Altitude, vibration

Maximum 1,000m above sea level, 5.9m/s2 or less (compliant with JIS C 0040)

 

 

 

Storage tem perature (C aution 3)

-20 to +65°C

 

 

 

 

 

Atmosphere

 

Indoor use. (No corrosive gas, flammable gas, oil mist, dust and dirt)

 

 

 

 

 

 

 

 

 

 

 

 

 

Dedicated motor

Ambient temperature, humidity

-10 to +40°C (non-freezing), 90%RH or less (non-condensing)

 

Insulation

 

Class F

 

 

 

Structure

 

Totally enclosed forced draft system

 

 

Detector

 

PLG 2048P/R, A phase, B phase, Z phase +12VDC power supply

 

 

Equipment

 

PLG, thermal protector, fan

 

 

 

 

 

 

 

 

 

 

Vibration rank

 

V10

 

 

 

Dedicated cablePLG

Resolution

 

2048 pulse/rev

 

 

Power supply voltage

12VDC±10%

 

 

 

 

 

 

Current consumption

90mA

 

 

 

 

Output signal form

 

A, B phases (90° phase shift) Z phase: 1 pulse/rev

 

 

Output circuit

 

Complimentary (constant voltage output matched by emitter follow)

 

 

Output voltage

 

"H" level: Power supply voltage 9V or more (IOH: -20mA), "L" level: Power supply voltage 3V or less (IOL: 20mA)

CAUTION

1.Jog operation may also be performed from the operation panel (FR-DU04-1) or the parameter unit (FR- PU04V).

2.Not provided for the FR-V520-18.5K to 55K, FR-V540-18.5K to 55K that do not have a built-in brake circuit.

3.Temperature applicable for a short period in transit, etc.

4.Not provided for the operation panel (FR-DU04-1).

101

Image 105
Contents Thank you for choosing this Mitsubishi Vector Inverter Biases and gains of speed setting terminals101 102Electric Shock Prevention Wiring Transportation and installationTrial run OperationEmergency stop Maintenance, inspection and parts replacementDisposing of the inverter General instructionsHarmonic Suppression Guideline AbbreviationsProduct check and name of parts Front viewBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration Selection of peripheral devices Select the NFB type according to the power supply capacity200V class 400V classReinstallation Removal and reinstallation of the front coverStructure StructureStructure Removal and reinstallation of the operation panel Reinstallation using the connection cableReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Connection diagram, PLG cable, PU connector Main circuit Specification of main circuit terminalTerminal Symbol Terminal Name Description Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V class200V class When input power supply is Cables and wiring length400V class When input power supply is Cable gause for the control circuit powerSetting the PLG PLG output circuit jumper connectorType Length L m Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksConnection diagram, PLG cable, PU connector Control circuit Specifications of control circuit terminalsType Terminal Terminal Name Description Symbol Wiring instructions Not output during inverter resetControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Setting the motor Setting the m otorParameter Name Factory Setting Setting Range Dedicated motor SF-V5R 1500r/min seriesWhen using other manufacturers’ motors At-a-glance guide to motor settingPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Setting the speed and running the motor Basic operation Speed setting, run, speed meter adjustmentChecks prior to test run Checks prior to test runTurn on the start switch STF or STR Basic operation Speed setting, run, speed meter adjustmentPU jog operation Operation status indication FWD or REV flickersExternal jog operation Display the present operation speed by pressing SET to Changing exampleIt may take some time until the pointer moves To stop the inverterNames and functions of the opera- tion panel Names and functions of the operation panelKey indication Unit indication, operation status indicationUsed to set the running speed in the PU operation mode Speed settingAlarm *1 absent MonitoringOnce, press SET , and restart the setting from the beginning Operation modeNames and functions of the opera- tion panel Help mode Alarm historyAlarm history clear Clears all alarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control operation Setting procedureSpeed control operation Speed controlForward and reverse rotation commands terminals STF, STR Speed control operation Operation command settingSpeed command Torque restrictionSecond torque restriction level Torque restriction levelPreset speed-speed Gain adjustmentTorque restrictions during acceleration and deceleration Pr deceleration torqueTorque control operation When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque controlFollowing table indicates the operations of the signals O signalsSignal Terminal Name Remarks Operation example Pr =0Torque command right selection Torque control operation Setting procedureTorque command setting Perform secure wiring. Refer to Set the PLG. Refer toSpeed restriction When Pr = Used to give a speed restriction command10E +10V Position command from PLC Position command from parameter settingPosition control operation Position control operationControl mode switchover timing Control mode switchover timing〈 Example Speed Position, when Pr = 4〉 Assumes that the Pr value is the factory settingEasy gain tuning Easy gain tuningEasy gain tuning execution procedure Start signalAutomatically set parameters by easy gain tuning Easy gain tuning Precautions for easy gain tuningChecking the Pr control system selection value Load inertia estimation restriction conditionsPage Online auto tuning Online auto tuning2 Pr =1 start-time tuning 3 Pr = 2 normal tuning/adaptive magnetic flux observerOutput speed SettingTorque % 10VRead Pr to display the currently set gain speed Setting change 1.5 sCurrent analog voltage adjustment value Example When the analogValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list You can change the motor sound Setting Carrier FrequencyRefer to page 62 for Pr soft PW M control Pr maximum speed, Pr minimum speedRefer to page 46 for details Refer to page 43 for details Setting Drive System Control Method RemarksPr extended function display selection Pr control system selectionFunction list Extended function parameters Function list Extended function parametersRegenerative Deceleration patternSpeed jump 1A Speed jump 1BIntelligent mode Remote settingAlarm occurrence DA1 terminal functionSpeed setting signal Applied motorPWM frequency Selection Parameter write Disable selection Reverse rotation Reset selectionOperation mode Online auto tuning Selection Auto tuning setting144 Speed setting 123 Waiting time settingSwitchover 117 Station numberTimer 157 OL signal outputPower failure Stall prevention 156 Operation selection168 Maker setting parameters. Do not make setting 169171 Actual operation hour Meter clear DI1 terminal functionMulti-speed setting 233 232 Multi-speed setting234 Multi-speed setting 236 Multi-speed settingSwitchover speed Command selectionCommand 357 In-position zone 286 Droop gainCommand pulse 420 Scaling factor Numerator Position commandCommand filter 427 Excessive level error464 Control sudden stop Digital position465 First position feed Amount lower 4 digitsCharacteristic Selection 801 Torque characteristic805 Torque command Value RAM Torque command822 Speed setting filter 818 Easy gain tuning Response level setting 819826 Torque setting filter 832 Speed setting filter840 Torque bias selection Adjustment841 Torque bias 842 Torque biasFault definition 874 OLT level setting890 Maintenance output Setting time 892 Maintenance outputErrors Alarms Errors AlarmsMajor faults OV During Dec OV During AccMotor Overload Inv. OverloadGround Fault Br. Cct. FaultInst. Pwr. Loss Under VoltageOption Fault OH FaultOption slot alarm 1 to Stll Prev STP OL shown during stallCPU Fault Fault 1 to FaultCorrupt Memry PU Leave OutIndication Fault Name FaultOperation Panel P24 Operation Panel P12Excessive position error No encoder signalNo encoder a signal Overspeed occurrenceMinor fault Fan FailureStall prevention Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSResetting the inverter Correspondences between digital and actual charactersCorrespondences between digital and actual characters Memo Troubleshooting TroubleshootingMotor generates abnormal noise Vector controlVector control Troubleshooting Motor does not rotateIs the torque Command beenFor speed restriction? ParameterF control Troubleshooting Motor generates heat abnormally Troubleshooting Motor hunts Speed controlBeing made? Troubleshooting Machine operates unstably Troubleshooting Speed command does not match motor speed Have you set the motor type? Is the PLG setting correct?Does the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Is the wiring length short? Troubleshooting Torque control is not exercised normallyTorque control Pr , Pr Is an externalReduce noise Is the torque command unvaried?Frequency low? Filter PrPrecautions for maintenance and inspection Precautions for maintenance and inspectionInsulation resistance test using megger Check itemsPrecautions for maintenance and inspection Pressure test Daily and periodic inspectionDo not conduct a pressure test. Deterioration may occur Part Name Standard Replacement Interval Description Replacement of partsInterval Area Inspection DescriptionCooling fan Smoothing capacitorsRelays Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powers100% Pf1 = Measuring Points and Instruments100% Pf2 =Model specifications Model specificationsThree-phase, 380V to 480V 50Hz/60Hz Three-phase, 380 to 480V 50Hz/60Hz10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 10.0 14.5 18.5 27.5 35.5 51.8 132Common specifications Common specificationsOutline dimension drawings Outline dimension drawingsInverter outline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2KFR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K FR-V520-18.5K250 Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety