Mitsubishi Electronics FR-V500 Basic operation Speed setting, run, speed meter adjustment

Page 27

Basic operation (Speed setting, run, speed meter adjustment)

!PU jog operation

Hold down FWD or REV to perform operation, and release it to stop.

1)Set Pr. 15 "jog speed setting" and Pr. 16 "jog acceleration/deceleration time".

2)Set PU jog operation. (Press MODE to select the operation mode and press to switch to PU jog opera- tion.)

3)Hold down the FWD or REV key to perform operation.

(If the motor remains stopped, check Pr. 13 "starting speed". The motor will not start if its setting is lower than the starting speed.)

REMARKS

• If the motor does not rotate ·Checking the PLG jumper connector (Refer to page12.)

·Checking the phase sequence of the PLG cable (Refer to page 12.) ·For other cases, refer to Troubleshooting on page 82.

When you want to set the speed to higher than 1500r/min, set Pr. 1 "maximum speed". (Refer to page 51.)

(2)Choosing external operation mode (operation using external speed setting potentiome- ter and external start signals)

!Running at 1500 r/min

•Operation command : start signals connected outside

•Speed setting : speed setting potentiometer connected outside

Operation

1. Power on Operation mode check

The external operation (EXT) is selected when switching

ON

power on with factory setting. Make sure that the operation command indication "EXT" is lit.

If it does not appear, press MODE to choose the operation mode,

and press to choose the external (EXT) operation mode. When the desired result is not obtained, set the external operation mode in Pr.79.

2. Start

Forward

Turn on the start switch (STF or STR).

rotation Reverse

The operation status indication FWD or REV flickers.

rotation

 

CAUTION

The motor does not start if both the forward and reverse rotation switches are turned on. If both switches are turned on during operation, the motor decelerates to a stop.

Display

FR-DU04-1CONTROL PANEL

Hz/r

A

V

MON EXT PU

REV FWD

FR-DU04-1CONTROL PANEL

Hz/r

A

V

MON EXT PU

REV FWD

3.Acceleration Constant speed

Slowly turn the potentiometer (speed setting potentiometer) connected to across terminals 2-5 full clockwise.

The speed shown on the display increases gradually to 1500r/min.

4.Deceleration

Slowly turn the potentiometer (speed setting potentiometer) connected to across terminals 2-5 full counterclockwise.

The speed shown on the display decreases gradually to 0r/min. The motor stops running.

5.Stop

Turn off the start switch (STF or STR).

CAUTION

When Pr. 75 "PU stop selection"= "14 to 17",

STOP

is valid.

RESET

Forward

rotation Reverse rotation

OFF

FR-DU04-1CONTROL PANEL

Hz/r

A

V

MON EXT PU

REV FWD

FR-DU04-1CONTROL PANEL

Hz/r

A

V

MON EXT PU

REV FWD

Stop

REMARKS

The operation speed of the external potentiometer can be adjusted in Pr. 902 and Pr. 903 (bias and gain of the speed set- ting terminal). (Refer to page 47.)

For monitor display changes by MODE , refer to page 27.

To select the external operation mode in Pr. 79 "operation mode selection", set "2" in the parameter. Refer to page 52 for details.

23

Image 27
Contents 102 Biases and gains of speed setting terminalsThank you for choosing this Mitsubishi Vector Inverter 101Electric Shock Prevention Operation Transportation and installationWiring Trial runGeneral instructions Maintenance, inspection and parts replacementEmergency stop Disposing of the inverterFront view AbbreviationsHarmonic Suppression Guideline Product check and name of partsBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration 400V class Select the NFB type according to the power supply capacitySelection of peripheral devices 200V classStructure Removal and reinstallation of the front coverReinstallation StructureStructure Removal and reinstallation of the operation panel Reinstallation using the connection cableReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Connection diagram, PLG cable, PU connector Main circuit Specification of main circuit terminalTerminal Symbol Terminal Name Description Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V classCable gause for the control circuit power Cables and wiring length200V class When input power supply is 400V class When input power supply isSetting the PLG PLG output circuit jumper connectorType Length L m Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksConnection diagram, PLG cable, PU connector Control circuit Specifications of control circuit terminalsType Terminal Terminal Name Description Symbol Wiring instructions Not output during inverter resetControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Dedicated motor SF-V5R 1500r/min series Setting the m otorSetting the motor Parameter Name Factory Setting Setting RangeWhen using other manufacturers’ motors At-a-glance guide to motor settingPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Checks prior to test run Basic operation Speed setting, run, speed meter adjustmentSetting the speed and running the motor Checks prior to test runOperation status indication FWD or REV flickers Basic operation Speed setting, run, speed meter adjustmentTurn on the start switch STF or STR PU jog operationExternal jog operation To stop the inverter Changing exampleDisplay the present operation speed by pressing SET to It may take some time until the pointer movesUnit indication, operation status indication Names and functions of the operation panelNames and functions of the opera- tion panel Key indicationMonitoring Speed settingUsed to set the running speed in the PU operation mode Alarm *1 absentOnce, press SET , and restart the setting from the beginning Operation modeNames and functions of the opera- tion panel Help mode Alarm historyAlarm history clear Clears all alarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control Setting procedureSpeed control operation Speed control operationTorque restriction Speed control operation Operation command settingForward and reverse rotation commands terminals STF, STR Speed commandSecond torque restriction level Torque restriction levelPr deceleration torque Gain adjustmentPreset speed-speed Torque restrictions during acceleration and decelerationTorque control When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque control operationOperation example Pr =0 O signalsFollowing table indicates the operations of the signals Signal Terminal Name RemarksPerform secure wiring. Refer to Set the PLG. Refer to Torque control operation Setting procedureTorque command right selection Torque command settingSpeed restriction When Pr = Used to give a speed restriction command10E +10V Position control operation Position command from parameter settingPosition command from PLC Position control operationAssumes that the Pr value is the factory setting Control mode switchover timingControl mode switchover timing 〈 Example Speed Position, when Pr = 4〉Start signal Easy gain tuningEasy gain tuning Easy gain tuning execution procedureLoad inertia estimation restriction conditions Easy gain tuning Precautions for easy gain tuningAutomatically set parameters by easy gain tuning Checking the Pr control system selection valuePage 3 Pr = 2 normal tuning/adaptive magnetic flux observer Online auto tuningOnline auto tuning 2 Pr =1 start-time tuning10V SettingOutput speed Torque %Read Pr to display the currently set gain speed Setting change 1.5 sCurrent analog voltage adjustment value Example When the analogValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list Pr maximum speed, Pr minimum speed Setting Carrier FrequencyYou can change the motor sound Refer to page 62 for Pr soft PW M controlRefer to page 46 for details Pr control system selection Setting Drive System Control Method RemarksRefer to page 43 for details Pr extended function display selectionFunction list Extended function parameters Function list Extended function parametersSpeed jump 1B Deceleration patternRegenerative Speed jump 1ADA1 terminal function Remote settingIntelligent mode Alarm occurrenceSpeed setting signal Applied motorPWM frequency Selection Online auto tuning Selection Auto tuning setting Reset selectionParameter write Disable selection Reverse rotation Operation mode117 Station number 123 Waiting time setting144 Speed setting SwitchoverStall prevention 156 Operation selection 157 OL signal outputTimer Power failureMeter clear DI1 terminal function Maker setting parameters. Do not make setting 169168 171 Actual operation hour236 Multi-speed setting 232 Multi-speed settingMulti-speed setting 233 234 Multi-speed setting286 Droop gain Command selectionSwitchover speed Command 357 In-position zone427 Excessive level error Position commandCommand pulse 420 Scaling factor Numerator Command filterAmount lower 4 digits Digital position464 Control sudden stop 465 First position feedValue RAM Torque command Selection 801 Torque characteristicCharacteristic 805 Torque command832 Speed setting filter 818 Easy gain tuning Response level setting 819822 Speed setting filter 826 Torque setting filter842 Torque bias Adjustment840 Torque bias selection 841 Torque biasSetting time 892 Maintenance output 874 OLT level settingFault definition 890 Maintenance outputErrors Alarms Errors AlarmsMajor faults Inv. Overload OV During AccOV During Dec Motor OverloadUnder Voltage Br. Cct. FaultGround Fault Inst. Pwr. LossStll Prev STP OL shown during stall OH FaultOption Fault Option slot alarm 1 toPU Leave Out Fault 1 to FaultCPU Fault Corrupt MemryOperation Panel P12 FaultIndication Fault Name Operation Panel P24Overspeed occurrence No encoder signalExcessive position error No encoder a signalMinor fault Fan FailureStall prevention Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSResetting the inverter Correspondences between digital and actual charactersCorrespondences between digital and actual characters Memo Vector control TroubleshootingTroubleshooting Motor generates abnormal noiseVector control Troubleshooting Motor does not rotateParameter Command beenIs the torque For speed restriction?F control Troubleshooting Motor generates heat abnormally Troubleshooting Motor hunts Speed controlBeing made? Troubleshooting Machine operates unstably Troubleshooting Speed command does not match motor speed Have you set the motor type? Is the PLG setting correct?Does the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Pr , Pr Is an external Troubleshooting Torque control is not exercised normallyIs the wiring length short? Torque controlFilter Pr Is the torque command unvaried?Reduce noise Frequency low?Check items Precautions for maintenance and inspectionPrecautions for maintenance and inspection Insulation resistance test using meggerPrecautions for maintenance and inspection Pressure test Daily and periodic inspectionDo not conduct a pressure test. Deterioration may occur Area Inspection Description Replacement of partsPart Name Standard Replacement Interval Description IntervalCooling fan Smoothing capacitorsRelays Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powersPf2 = Measuring Points and Instruments100% Pf1 = 100%Model specifications Model specifications10.0 14.5 18.5 27.5 35.5 51.8 132 Three-phase, 380 to 480V 50Hz/60HzThree-phase, 380V to 480V 50Hz/60Hz 10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0Common specifications Common specificationsFR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K Outline dimension drawingsOutline dimension drawings Inverter outline dimension drawingsFR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K FR-V520-18.5K250 Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety