Mitsubishi Electronics FR-V500 OH Fault, Stll Prev STP OL shown during stall, Option Fault

Page 77

Errors (Alarms)

Operation Panel

E.OHT

 

FR-PU04V

OH Fault

Indication

 

 

 

 

 

 

 

 

 

 

Name

External thermal relay operation

 

 

 

If the external thermal relay provided for motor overheat protection, or the internally mounted

Description

temperature relay in the motor, etc. switches on (contacts open), the inverter output is stopped. If

 

the relay contacts are reset automatically, the inverter will not restart unless it is reset.

 

 

 

 

Check point

• Check for motor overheating.

 

 

Corrective action

Reduce the load and operating duty.

 

 

Operation Panel

E.OLT

 

FR-PU04V

Stll Prev STP (OL shown during stall

Indication

 

prevention operation)

 

 

 

 

 

 

 

 

Name

Motor overload

 

 

 

 

For V/F control, the stall prevention function is activated if the current flow in the motor exceeds

 

150% (factory setting) of the inverter rated current, an alarm stop is made if the status that the

 

output frequency is lowered at 0Hz persists for 3 seconds.

Description

For speed/position control, if the torque restriction is activated under high load, the motor stalls to

 

the speed less than the low speed detection (Pr. 865) value, and an alarm stop is made if the status

 

that the output torque is more than the OLT level setting (Pr. 874) value persists for 3 seconds.

 

This function is not activated for torque control.

 

 

 

 

 

• Check the motor for use under overload.

 

Check point

• Check that the low speed detection (Pr. 865) and OLT level setting (Pr. 874) values are correct.

 

(Check the stall prevention operation level (Pr. 22) setting if V/F control is exercised.)

 

 

 

 

 

• Reduce the load weight.

 

 

Corrective action

• Change the low speed detection (Pr. 865) and OLT level setting (Pr. 874) values.

 

(Check the stall prevention operation level (Pr. 22) setting if V/F control is exercised.)

 

 

 

 

 

 

 

 

 

 

Operation Panel

E.OPT

 

FR-PU04V

Option Fault

Indication

 

 

 

 

 

 

 

 

 

 

Name

Option alarm

 

 

 

 

Stops the inverter output when two or more communication options are mounted. (*5)

Description

When the high power factor converter (FR-HC) or power regeneration common converter (FR-CV)

is connected, this alarm appears if an AC power supply is connected to the R, S, T terminals

 

 

accidentally.

 

 

 

 

 

• Check that the number of communication options mounted is one.

Check point

• When the high power factor converter (FR-HC) or power regeneration common converter (FR-

CV) is connected, check that an AC power supply is not connected to the R, S, T terminals.

 

 

• When the parameter set is for the option use, the option is not fitted nor connected securely.

 

 

 

 

• Mount only one communication option.

 

 

• Check the Pr. 30 setting and wiring.

 

 

Corrective action

• Check the Pr. 419 and Pr. 804 settings.

 

• When the high power factor converter (FR-HC) or power regeneration common converter (FR-

 

 

CV) is connected, connecting an AC power supply to the R, S, T terminals may damage the

 

inverter. Please contact your sales representative.

 

 

 

 

 

 

*5:The FR-A5NR (relay output/co(Check the stall prevention operation level (Pr. 22) setting if V/F control is exer-

cised.)mputer link) allows one more communication option to be fitted. In this case, only relay output is usable and computer link is unusable.

Operation Panel

E.OP1 to

to

FR-PU04V

Option slot alarm 1 to 3

Indication

OP3

 

 

 

 

 

 

 

 

 

Name

Option slot alarm (1 to 3 indicate the option slot numbers.)

 

Stops the inverter output if a functional alarm (e.g. communication line error of the communication

Description

option or contact fault of the plug-in option other than the communication option) occurs in the plug-

 

in option fitted to the corresponding slot.

 

 

 

• Check for a wrong option function setting and operation.

 

• Check that the plug-in option is plugged into the connector securely.

Check point

• Check for an open communication cable.

 

• Check that the termination resistor is fitted properly.

 

• Check that the option card is normal.

 

 

Corrective action

• Check the option function setting, etc.

• Connect the plug-in option securely.

 

 

 

 

 

 

73

Image 77
Contents Thank you for choosing this Mitsubishi Vector Inverter Biases and gains of speed setting terminals101 102Electric Shock Prevention Wiring Transportation and installationTrial run OperationEmergency stop Maintenance, inspection and parts replacementDisposing of the inverter General instructionsHarmonic Suppression Guideline AbbreviationsProduct check and name of parts Front viewBasic configuration Basic configuration and connection of peripheral devicesBasic configuration and connection of peripheral devices Selection of peripheral devices Select the NFB type according to the power supply capacity200V class 400V classReinstallation Removal and reinstallation of the front coverStructure StructureReinstallation Structure Removal and reinstallation of the operation panelReinstallation using the connection cable Install the inverter under the following conditions Installation of the inverterInstallation of the inverter Connection diagram Connection diagram, PLG cable, PU connectorConnection diagram, PLG cable, PU connector Terminal Symbol Terminal Name Description Connection diagram, PLG cable, PU connector Main circuitSpecification of main circuit terminal Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V class200V class When input power supply is Cables and wiring length400V class When input power supply is Cable gause for the control circuit powerType Length L m Setting the PLGPLG output circuit jumper connector Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksType Terminal Terminal Name Description Symbol Connection diagram, PLG cable, PU connector Control circuitSpecifications of control circuit terminals Control circuit terminal layout Wiring instructionsNot output during inverter reset Changing the control logic When using an external power supply for transistor output For computer link communication Setting the motor Setting the m otorParameter Name Factory Setting Setting Range Dedicated motor SF-V5R 1500r/min seriesWhen using other manufacturers’ motors At-a-glance guide to motor settingMotor Rated Voltage Precautions for use of the vector inverterPrecautions for use of the vector inverter Setting the speed and running the motor Basic operation Speed setting, run, speed meter adjustmentChecks prior to test run Checks prior to test runTurn on the start switch STF or STR Basic operation Speed setting, run, speed meter adjustmentPU jog operation Operation status indication FWD or REV flickersExternal jog operation Display the present operation speed by pressing SET to Changing exampleIt may take some time until the pointer moves To stop the inverterNames and functions of the opera- tion panel Names and functions of the operation panelKey indication Unit indication, operation status indicationUsed to set the running speed in the PU operation mode Speed settingAlarm *1 absent MonitoringOnce, press SET , and restart the setting from the beginning Operation modeAlarm history clear Clears all alarm history Names and functions of the opera- tion panel Help modeAlarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control operation Setting procedureSpeed control operation Speed controlForward and reverse rotation commands terminals STF, STR Speed control operation Operation command settingSpeed command Torque restrictionSecond torque restriction level Torque restriction levelPreset speed-speed Gain adjustmentTorque restrictions during acceleration and deceleration Pr deceleration torqueTorque control operation When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque controlFollowing table indicates the operations of the signals O signalsSignal Terminal Name Remarks Operation example Pr =0Torque command right selection Torque control operation Setting procedureTorque command setting Perform secure wiring. Refer to Set the PLG. Refer toSpeed restriction 10E +10V When Pr =Used to give a speed restriction command Position command from PLC Position command from parameter settingPosition control operation Position control operationControl mode switchover timing Control mode switchover timing〈 Example Speed Position, when Pr = 4〉 Assumes that the Pr value is the factory settingEasy gain tuning Easy gain tuningEasy gain tuning execution procedure Start signalAutomatically set parameters by easy gain tuning Easy gain tuning Precautions for easy gain tuningChecking the Pr control system selection value Load inertia estimation restriction conditionsPage Online auto tuning Online auto tuning2 Pr =1 start-time tuning 3 Pr = 2 normal tuning/adaptive magnetic flux observerOutput speed SettingTorque % 10VRead Pr to display the currently set gain speed Setting change 1.5 sValue is 100% Current analog voltage adjustment valueExample When the analog Simple mode parameter list Function list Simple mode parametersFunction list Simple mode parameters You can change the motor sound Setting Carrier FrequencyRefer to page 62 for Pr soft PW M control Pr maximum speed, Pr minimum speedRefer to page 46 for details Refer to page 43 for details Setting Drive System Control Method RemarksPr extended function display selection Pr control system selectionFunction list Extended function parameters Function list Extended function parametersRegenerative Deceleration patternSpeed jump 1A Speed jump 1BIntelligent mode Remote settingAlarm occurrence DA1 terminal functionPWM frequency Selection Speed setting signalApplied motor Parameter write Disable selection Reverse rotation Reset selectionOperation mode Online auto tuning Selection Auto tuning setting144 Speed setting 123 Waiting time settingSwitchover 117 Station numberTimer 157 OL signal outputPower failure Stall prevention 156 Operation selection168 Maker setting parameters. Do not make setting 169171 Actual operation hour Meter clear DI1 terminal functionMulti-speed setting 233 232 Multi-speed setting234 Multi-speed setting 236 Multi-speed settingSwitchover speed Command selectionCommand 357 In-position zone 286 Droop gainCommand pulse 420 Scaling factor Numerator Position commandCommand filter 427 Excessive level error464 Control sudden stop Digital position465 First position feed Amount lower 4 digitsCharacteristic Selection 801 Torque characteristic805 Torque command Value RAM Torque command822 Speed setting filter 818 Easy gain tuning Response level setting 819826 Torque setting filter 832 Speed setting filter840 Torque bias selection Adjustment841 Torque bias 842 Torque biasFault definition 874 OLT level setting890 Maintenance output Setting time 892 Maintenance outputMajor faults Errors AlarmsErrors Alarms OV During Dec OV During AccMotor Overload Inv. OverloadGround Fault Br. Cct. FaultInst. Pwr. Loss Under VoltageOption Fault OH FaultOption slot alarm 1 to Stll Prev STP OL shown during stallCPU Fault Fault 1 to FaultCorrupt Memry PU Leave OutIndication Fault Name FaultOperation Panel P24 Operation Panel P12Excessive position error No encoder signalNo encoder a signal Overspeed occurrenceStall prevention Minor faultFan Failure Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSCorrespondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Troubleshooting TroubleshootingMotor generates abnormal noise Vector controlVector control Troubleshooting Motor does not rotateIs the torque Command beenFor speed restriction? ParameterF control Troubleshooting Motor generates heat abnormally Being made? Troubleshooting Motor huntsSpeed control Troubleshooting Machine operates unstably Does the inverters speed command match the motor speed? Troubleshooting Speed command does not match motor speedHave you set the motor type? Is the PLG setting correct? Troubleshooting Motor rotates but speed does not change Is the wiring length short? Troubleshooting Torque control is not exercised normallyTorque control Pr , Pr Is an externalReduce noise Is the torque command unvaried?Frequency low? Filter PrPrecautions for maintenance and inspection Precautions for maintenance and inspectionInsulation resistance test using megger Check itemsDo not conduct a pressure test. Deterioration may occur Precautions for maintenance and inspection Pressure testDaily and periodic inspection Part Name Standard Replacement Interval Description Replacement of partsInterval Area Inspection DescriptionRelays Cooling fanSmoothing capacitors Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powers100% Pf1 = Measuring Points and Instruments100% Pf2 =Model specifications Model specificationsThree-phase, 380V to 480V 50Hz/60Hz Three-phase, 380 to 480V 50Hz/60Hz10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 10.0 14.5 18.5 27.5 35.5 51.8 132Common specifications Common specificationsOutline dimension drawings Outline dimension drawingsInverter outline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K250 FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5KFR-V520-18.5K Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety