Mitsubishi Electronics FR-V500 Speed control operation Operation command setting, Speed command

Page 37

Speed control operation

4.1.4Operation command setting

(1) Forward and reverse rotation commands (terminals STF, STR)

1)Command from the operation panel (FR-DU04-1): Turn on FWD or REV (Refer to page 22.).

2)External command: Turn the forward/reverse rotation command (terminal STF, STR)on. (Refer to page 23.) (Turning both terminals STF and STR on or off will give a stop command.)

REMARKS

Use Pr. 79 "operation mode" to change the operation mode between operation panel (PU) and external command (EXT). (Refer to page 52.)

(2) Speed command

1)Operation panel (FR-DU04-1) speed setting (Refer to page 22.)

REMARKS

Use Pr. 79 "operation mode selection" to change the operation mode between operation panel (PU) and external command (EXT). (Refer to page 52.)

2)External analog command (terminal 2 (or terminal 1))

Give a speed command using the analog signal input to terminal 2 (or terminal 1).

REMARKS

Set Pr. 73 "speed setting signal" to change between the main speed and override of terminal 2.

( Refer to the Instruction Manual (detailed)).

For the adjustment of bias/gain of analog signal, set terminal 2 in Pr. 902 "speed setting No. 2 bias" or Pr. 903 "speed setting No. 2 gain". (Refer to page 47.)

The function of terminal 1 changes according to the setting of Pr. 868 "terminal 1 function selection". For the factory set function of terminal 1, refer to the Instruction Manual(detailed). The function of this terminal is factory-set to add- ing auxiliary of the speed setting signal of terminal 2.

Set the adjustment of bias/gain of terminal 1 in Pr. 917 "No. 1 terminal bias (speed)" or Pr. 918 "No. 1 terminal gain (speed)".

3)Multi-speed commands

The external signals (RH, RM, RL) may also be used to give speed command. (The terminals are factory-set as follows. DI1 = RH, DI2 = RM, DI3 = RL)

REMARKS

The RH, RM and RL signals are assigned to terminals DI1 to DI4 and STR using Pr. 180 to Pr. 183 and Pr. 187 (input terminal function selection).

Speed control has the following priority:

maximum setting > Jog >speed jump> minimum setting > 12 bit digital (FR-A5AX) /16 bit digital (FR-V5AH) > 16 bit digital (FR-V5AH) > multi-speed > option high-resolution output (FR-V5AX) > PID control > analog input

CAUTION

When the speed command is to be given using the analog command (terminal 2), turn off the external sig- nals (RH, RM, RL). If any of external signals (RH, RM, RL) is on, the multi-speed commands are made valid.

4.1.5Torque restriction

Select the setting method of output torque restriction during speed control from among the external analog input terminal "3" or "1" (Pr. 868 "No.1 terminal function selection" = "2") or parameter settings using Pr. 810 "torque restriction mode".

Torque restriction is factory-set to exercise by parameter settings, and the restriction level is 150%.

Parameter

Name

Factory

Description

Setting

 

 

 

 

 

 

 

 

 

 

0: Motor output is made constant (torque is reduced)

 

Constant output region

 

1: Torque is made constant

803

torque characteristic

0

You can select whether the torque restriction in the constant output

 

selection

 

region to be constant torque restriction or constant output restriction.

 

 

 

(Refer to page 38.)

 

 

 

 

 

 

 

0: Internal torque restriction (torque restriction by parameter settings)

 

 

 

(Refer to page 34)

 

 

 

1: External torque restriction (torque restriction using No. 3 and No. 1

 

 

 

(option (FR-V5AX) No. 6 terminal))

 

Torque restriction input

 

With the upper limit of torque restriction as set in Pr. 22, Pr. 812, Pr. 813

810

0

and Pr. 814, the analog input from the No. 3 terminal input is used as

method selection

 

 

the torque restriction value on the driving side within the Pr. 22 setting

 

 

 

 

 

 

range. When regenerative torque restriction is assigned to the No. 1

 

 

 

terminal or option's No. 6 terminal on the regenerative side, the analog

 

 

 

input from the No. 1 terminal or No. 6 terminal is used as the torque

 

 

 

restriction.

 

 

 

 

33

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Contents Thank you for choosing this Mitsubishi Vector Inverter Biases and gains of speed setting terminals101 102Electric Shock Prevention Wiring Transportation and installationTrial run OperationEmergency stop Maintenance, inspection and parts replacementDisposing of the inverter General instructionsHarmonic Suppression Guideline AbbreviationsProduct check and name of parts Front viewBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration Selection of peripheral devices Select the NFB type according to the power supply capacity200V class 400V classReinstallation Removal and reinstallation of the front coverStructure StructureReinstallation using the connection cable Structure Removal and reinstallation of the operation panelReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Specification of main circuit terminal Connection diagram, PLG cable, PU connector Main circuitTerminal Symbol Terminal Name Description Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V class200V class When input power supply is Cables and wiring length400V class When input power supply is Cable gause for the control circuit powerPLG output circuit jumper connector Setting the PLGType Length L m Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksSpecifications of control circuit terminals Connection diagram, PLG cable, PU connector Control circuitType Terminal Terminal Name Description Symbol Not output during inverter reset Wiring instructionsControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Setting the motor Setting the m otorParameter Name Factory Setting Setting Range Dedicated motor SF-V5R 1500r/min seriesWhen using other manufacturers’ motors At-a-glance guide to motor settingPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Setting the speed and running the motor Basic operation Speed setting, run, speed meter adjustmentChecks prior to test run Checks prior to test runTurn on the start switch STF or STR Basic operation Speed setting, run, speed meter adjustmentPU jog operation Operation status indication FWD or REV flickersExternal jog operation Display the present operation speed by pressing SET to Changing exampleIt may take some time until the pointer moves To stop the inverterNames and functions of the opera- tion panel Names and functions of the operation panelKey indication Unit indication, operation status indicationUsed to set the running speed in the PU operation mode Speed settingAlarm *1 absent MonitoringOnce, press SET , and restart the setting from the beginning Operation modeAlarm history Names and functions of the opera- tion panel Help modeAlarm history clear Clears all alarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control operation Setting procedureSpeed control operation Speed controlForward and reverse rotation commands terminals STF, STR Speed control operation Operation command settingSpeed command Torque restrictionSecond torque restriction level Torque restriction levelPreset speed-speed Gain adjustmentTorque restrictions during acceleration and deceleration Pr deceleration torqueTorque control operation When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque controlFollowing table indicates the operations of the signals O signalsSignal Terminal Name Remarks Operation example Pr =0Torque command right selection Torque control operation Setting procedureTorque command setting Perform secure wiring. Refer to Set the PLG. Refer toSpeed restriction Used to give a speed restriction command When Pr =10E +10V Position command from PLC Position command from parameter settingPosition control operation Position control operationControl mode switchover timing Control mode switchover timing〈 Example Speed Position, when Pr = 4〉 Assumes that the Pr value is the factory settingEasy gain tuning Easy gain tuningEasy gain tuning execution procedure Start signalAutomatically set parameters by easy gain tuning Easy gain tuning Precautions for easy gain tuningChecking the Pr control system selection value Load inertia estimation restriction conditionsPage Online auto tuning Online auto tuning2 Pr =1 start-time tuning 3 Pr = 2 normal tuning/adaptive magnetic flux observerOutput speed SettingTorque % 10VRead Pr to display the currently set gain speed Setting change 1.5 sExample When the analog Current analog voltage adjustment valueValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list You can change the motor sound Setting Carrier FrequencyRefer to page 62 for Pr soft PW M control Pr maximum speed, Pr minimum speedRefer to page 46 for details Refer to page 43 for details Setting Drive System Control Method RemarksPr extended function display selection Pr control system selectionFunction list Extended function parameters Function list Extended function parametersRegenerative Deceleration patternSpeed jump 1A Speed jump 1BIntelligent mode Remote settingAlarm occurrence DA1 terminal functionApplied motor Speed setting signalPWM frequency Selection Parameter write Disable selection Reverse rotation Reset selectionOperation mode Online auto tuning Selection Auto tuning setting144 Speed setting 123 Waiting time settingSwitchover 117 Station numberTimer 157 OL signal outputPower failure Stall prevention 156 Operation selection168 Maker setting parameters. Do not make setting 169171 Actual operation hour Meter clear DI1 terminal functionMulti-speed setting 233 232 Multi-speed setting234 Multi-speed setting 236 Multi-speed settingSwitchover speed Command selectionCommand 357 In-position zone 286 Droop gainCommand pulse 420 Scaling factor Numerator Position commandCommand filter 427 Excessive level error464 Control sudden stop Digital position465 First position feed Amount lower 4 digitsCharacteristic Selection 801 Torque characteristic805 Torque command Value RAM Torque command822 Speed setting filter 818 Easy gain tuning Response level setting 819826 Torque setting filter 832 Speed setting filter840 Torque bias selection Adjustment841 Torque bias 842 Torque biasFault definition 874 OLT level setting890 Maintenance output Setting time 892 Maintenance outputErrors Alarms Errors AlarmsMajor faults OV During Dec OV During AccMotor Overload Inv. OverloadGround Fault Br. Cct. FaultInst. Pwr. Loss Under VoltageOption Fault OH FaultOption slot alarm 1 to Stll Prev STP OL shown during stallCPU Fault Fault 1 to FaultCorrupt Memry PU Leave OutIndication Fault Name FaultOperation Panel P24 Operation Panel P12Excessive position error No encoder signalNo encoder a signal Overspeed occurrenceFan Failure Minor faultStall prevention Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSCorrespondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Troubleshooting TroubleshootingMotor generates abnormal noise Vector controlVector control Troubleshooting Motor does not rotateIs the torque Command beenFor speed restriction? ParameterF control Troubleshooting Motor generates heat abnormally Speed control Troubleshooting Motor huntsBeing made? Troubleshooting Machine operates unstably Have you set the motor type? Is the PLG setting correct? Troubleshooting Speed command does not match motor speedDoes the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Is the wiring length short? Troubleshooting Torque control is not exercised normallyTorque control Pr , Pr Is an externalReduce noise Is the torque command unvaried?Frequency low? Filter PrPrecautions for maintenance and inspection Precautions for maintenance and inspectionInsulation resistance test using megger Check itemsDaily and periodic inspection Precautions for maintenance and inspection Pressure testDo not conduct a pressure test. Deterioration may occur Part Name Standard Replacement Interval Description Replacement of partsInterval Area Inspection DescriptionSmoothing capacitors Cooling fanRelays Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powers100% Pf1 = Measuring Points and Instruments100% Pf2 =Model specifications Model specificationsThree-phase, 380V to 480V 50Hz/60Hz Three-phase, 380 to 480V 50Hz/60Hz10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 10.0 14.5 18.5 27.5 35.5 51.8 132Common specifications Common specificationsOutline dimension drawings Outline dimension drawingsInverter outline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2KFR-V520-18.5K FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K250 Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety