Page 37
Speed control operation
4.1.4Operation command setting
(1) Forward and reverse rotation commands (terminals STF, STR)
1)Command from the operation panel (FR-DU04-1): Turn on FWD or REV (Refer to page 22.).
2)External command: Turn the forward/reverse rotation command (terminal STF, STR)on. (Refer to page 23.) (Turning both terminals STF and STR on or off will give a stop command.)
REMARKS
Use Pr. 79 "operation mode" to change the operation mode between operation panel (PU) and external command (EXT). (Refer to page 52.)
(2) Speed command
1)Operation panel (FR-DU04-1) speed setting (Refer to page 22.)
REMARKS
Use Pr. 79 "operation mode selection" to change the operation mode between operation panel (PU) and external command (EXT). (Refer to page 52.)
2)External analog command (terminal 2 (or terminal 1))
Give a speed command using the analog signal input to terminal 2 (or terminal 1).
REMARKS
•Set Pr. 73 "speed setting signal" to change between the main speed and override of terminal 2.
( Refer to the Instruction Manual (detailed)).
•For the adjustment of bias/gain of analog signal, set terminal 2 in Pr. 902 "speed setting No. 2 bias" or Pr. 903 "speed setting No. 2 gain". (Refer to page 47.)
•The function of terminal 1 changes according to the setting of Pr. 868 "terminal 1 function selection". For the factory set function of terminal 1, refer to the Instruction Manual(detailed). The function of this terminal is factory-set to add- ing auxiliary of the speed setting signal of terminal 2.
•Set the adjustment of bias/gain of terminal 1 in Pr. 917 "No. 1 terminal bias (speed)" or Pr. 918 "No. 1 terminal gain (speed)".
3)Multi-speed commands
The external signals (RH, RM, RL) may also be used to give speed command. (The terminals are factory-set as follows. DI1 = RH, DI2 = RM, DI3 = RL)
REMARKS
•The RH, RM and RL signals are assigned to terminals DI1 to DI4 and STR using Pr. 180 to Pr. 183 and Pr. 187 (input terminal function selection).
•Speed control has the following priority:
maximum setting > Jog >speed jump> minimum setting > 12 bit digital (FR-A5AX) /16 bit digital (FR-V5AH) > 16 bit digital (FR-V5AH) > multi-speed > option high-resolution output (FR-V5AX) > PID control > analog input
CAUTION
When the speed command is to be given using the analog command (terminal 2), turn off the external sig- nals (RH, RM, RL). If any of external signals (RH, RM, RL) is on, the multi-speed commands are made valid.
4.1.5Torque restriction
Select the setting method of output torque restriction during speed control from among the external analog input terminal "3" or "1" (Pr. 868 "No.1 terminal function selection" = "2") or parameter settings using Pr. 810 "torque restriction mode".
Torque restriction is factory-set to exercise by parameter settings, and the restriction level is 150%.
| Parameter | Name | Factory | Description |
| Setting |
| | | |
| | | | |
| | | | 0: Motor output is made constant (torque is reduced) |
| | Constant output region | | 1: Torque is made constant |
| 803 | torque characteristic | 0 | You can select whether the torque restriction in the constant output |
| | selection | | region to be constant torque restriction or constant output restriction. |
| | | | (Refer to page 38.) |
| | | | |
| | | | 0: Internal torque restriction (torque restriction by parameter settings) |
| | | | (Refer to page 34) |
| | | | 1: External torque restriction (torque restriction using No. 3 and No. 1 |
| | | | (option (FR-V5AX) No. 6 terminal)) |
| | Torque restriction input | | With the upper limit of torque restriction as set in Pr. 22, Pr. 812, Pr. 813 |
| 810 | 0 | and Pr. 814, the analog input from the No. 3 terminal input is used as |
| method selection |
| | | the torque restriction value on the driving side within the Pr. 22 setting |
| | | |
| | | | range. When regenerative torque restriction is assigned to the No. 1 |
| | | | terminal or option's No. 6 terminal on the regenerative side, the analog |
| | | | input from the No. 1 terminal or No. 6 terminal is used as the torque |
| | | | restriction. |
| | | | |
33
Contents
Thank you for choosing this Mitsubishi Vector Inverter
Biases and gains of speed setting terminals
101
102
Electric Shock Prevention
Wiring
Transportation and installation
Trial run
Operation
Emergency stop
Maintenance, inspection and parts replacement
Disposing of the inverter
General instructions
Harmonic Suppression Guideline
Abbreviations
Product check and name of parts
Front view
Basic configuration and connection of peripheral devices
Basic configuration and connection of peripheral devices
Basic configuration
Selection of peripheral devices
Select the NFB type according to the power supply capacity
200V class
400V class
Reinstallation
Removal and reinstallation of the front cover
Structure
Structure
Reinstallation using the connection cable
Structure Removal and reinstallation of the operation panel
Reinstallation
Installation of the inverter
Installation of the inverter
Install the inverter under the following conditions
Connection diagram, PLG cable, PU connector
Connection diagram, PLG cable, PU connector
Connection diagram
Specification of main circuit terminal
Connection diagram, PLG cable, PU connector Main circuit
Terminal Symbol Terminal Name Description
Screw size M8
Terminal arrangement of the main circuit terminal
Screw size M6
400V class
200V class When input power supply is
Cables and wiring length
400V class When input power supply is
Cable gause for the control circuit power
PLG output circuit jumper connector
Setting the PLG
Type Length L m
Pr Setting Relationship between the motor and PLG
Parameter Name Factory Setting Setting Range Remarks
Specifications of control circuit terminals
Connection diagram, PLG cable, PU connector Control circuit
Type Terminal Terminal Name Description Symbol
Not output during inverter reset
Wiring instructions
Control circuit terminal layout
Changing the control logic
When using an external power supply for transistor output
For computer link communication
Setting the motor
Setting the m otor
Parameter Name Factory Setting Setting Range
Dedicated motor SF-V5R 1500r/min series
When using other manufacturers’ motors
At-a-glance guide to motor setting
Precautions for use of the vector inverter
Precautions for use of the vector inverter
Motor Rated Voltage
Setting the speed and running the motor
Basic operation Speed setting, run, speed meter adjustment
Checks prior to test run
Checks prior to test run
Turn on the start switch STF or STR
Basic operation Speed setting, run, speed meter adjustment
PU jog operation
Operation status indication FWD or REV flickers
External jog operation
Display the present operation speed by pressing SET to
Changing example
It may take some time until the pointer moves
To stop the inverter
Names and functions of the opera- tion panel
Names and functions of the operation panel
Key indication
Unit indication, operation status indication
Used to set the running speed in the PU operation mode
Speed setting
Alarm *1 absent
Monitoring
Once, press SET , and restart the setting from the beginning
Operation mode
Alarm history
Names and functions of the opera- tion panel Help mode
Alarm history clear Clears all alarm history
All clear
Parameter clear
Parameter setting mode
Names and functions of the opera- tion panel Copy mode
Speed control operation
Setting procedure
Speed control operation
Speed control
Forward and reverse rotation commands terminals STF, STR
Speed control operation Operation command setting
Speed command
Torque restriction
Second torque restriction level
Torque restriction level
Preset speed-speed
Gain adjustment
Torque restrictions during acceleration and deceleration
Pr deceleration torque
Torque control operation
When 0 is set in Pr or Pr acceleration/deceleration time
Torque control operation
Torque control
Following table indicates the operations of the signals
O signals
Signal Terminal Name Remarks
Operation example Pr =0
Torque command right selection
Torque control operation Setting procedure
Torque command setting
Perform secure wiring. Refer to Set the PLG. Refer to
Speed restriction
Used to give a speed restriction command
When Pr =
10E +10V
Position command from PLC
Position command from parameter setting
Position control operation
Position control operation
Control mode switchover timing
Control mode switchover timing
〈 Example Speed Position, when Pr = 4〉
Assumes that the Pr value is the factory setting
Easy gain tuning
Easy gain tuning
Easy gain tuning execution procedure
Start signal
Automatically set parameters by easy gain tuning
Easy gain tuning Precautions for easy gain tuning
Checking the Pr control system selection value
Load inertia estimation restriction conditions
Page
Online auto tuning
Online auto tuning
2 Pr =1 start-time tuning
3 Pr = 2 normal tuning/adaptive magnetic flux observer
Output speed
Setting
Torque %
10V
Read Pr to display the currently set gain speed
Setting change 1.5 s
Example When the analog
Current analog voltage adjustment value
Value is 100%
Function list Simple mode parameters
Function list Simple mode parameters
Simple mode parameter list
You can change the motor sound
Setting Carrier Frequency
Refer to page 62 for Pr soft PW M control
Pr maximum speed, Pr minimum speed
Refer to page 46 for details
Refer to page 43 for details
Setting Drive System Control Method Remarks
Pr extended function display selection
Pr control system selection
Function list Extended function parameters
Function list Extended function parameters
Regenerative
Deceleration pattern
Speed jump 1A
Speed jump 1B
Intelligent mode
Remote setting
Alarm occurrence
DA1 terminal function
Applied motor
Speed setting signal
PWM frequency Selection
Parameter write Disable selection Reverse rotation
Reset selection
Operation mode
Online auto tuning Selection Auto tuning setting
144 Speed setting
123 Waiting time setting
Switchover
117 Station number
Timer
157 OL signal output
Power failure
Stall prevention 156 Operation selection
168
Maker setting parameters. Do not make setting 169
171 Actual operation hour
Meter clear DI1 terminal function
Multi-speed setting 233
232 Multi-speed setting
234 Multi-speed setting
236 Multi-speed setting
Switchover speed
Command selection
Command 357 In-position zone
286 Droop gain
Command pulse 420 Scaling factor Numerator
Position command
Command filter
427 Excessive level error
464 Control sudden stop
Digital position
465 First position feed
Amount lower 4 digits
Characteristic
Selection 801 Torque characteristic
805 Torque command
Value RAM Torque command
822 Speed setting filter
818 Easy gain tuning Response level setting 819
826 Torque setting filter
832 Speed setting filter
840 Torque bias selection
Adjustment
841 Torque bias
842 Torque bias
Fault definition
874 OLT level setting
890 Maintenance output
Setting time 892 Maintenance output
Errors Alarms
Errors Alarms
Major faults
OV During Dec
OV During Acc
Motor Overload
Inv. Overload
Ground Fault
Br. Cct. Fault
Inst. Pwr. Loss
Under Voltage
Option Fault
OH Fault
Option slot alarm 1 to
Stll Prev STP OL shown during stall
CPU Fault
Fault 1 to Fault
Corrupt Memry
PU Leave Out
Indication Fault Name
Fault
Operation Panel P24
Operation Panel P12
Excessive position error
No encoder signal
No encoder a signal
Overspeed occurrence
Fan Failure
Minor fault
Stall prevention
Operation Panel Err Indication
Reset from operation panel
Errors Alarms How to recover from PU stop error PS
Correspondences between digital and actual characters
Resetting the inverter
Correspondences between digital and actual characters
Memo
Troubleshooting
Troubleshooting
Motor generates abnormal noise
Vector control
Vector control
Troubleshooting Motor does not rotate
Is the torque
Command been
For speed restriction?
Parameter
F control
Troubleshooting Motor generates heat abnormally
Speed control
Troubleshooting Motor hunts
Being made?
Troubleshooting Machine operates unstably
Have you set the motor type? Is the PLG setting correct?
Troubleshooting Speed command does not match motor speed
Does the inverters speed command match the motor speed?
Troubleshooting Motor rotates but speed does not change
Is the wiring length short?
Troubleshooting Torque control is not exercised normally
Torque control
Pr , Pr Is an external
Reduce noise
Is the torque command unvaried?
Frequency low?
Filter Pr
Precautions for maintenance and inspection
Precautions for maintenance and inspection
Insulation resistance test using megger
Check items
Daily and periodic inspection
Precautions for maintenance and inspection Pressure test
Do not conduct a pressure test. Deterioration may occur
Part Name Standard Replacement Interval Description
Replacement of parts
Interval
Area Inspection Description
Smoothing capacitors
Cooling fan
Relays
Examples of Measuring Points and Instruments
Measurement of main circuit voltages, currents and powers
100% Pf1 =
Measuring Points and Instruments
100%
Pf2 =
Model specifications
Model specifications
Three-phase, 380V to 480V 50Hz/60Hz
Three-phase, 380 to 480V 50Hz/60Hz
10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0
10.0 14.5 18.5 27.5 35.5 51.8 132
Common specifications
Common specifications
Outline dimension drawings
Outline dimension drawings
Inverter outline dimension drawings
FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K
FR-V520-18.5K
FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K
250
Inverter Type
FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K
SF-V5RH 2K ‚ 3K
SF-V5RH 1K
SF-V5RH 5K ‚ 7K
110
SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55K
Print Date Manual Number Revision
For Maximum Safety