Mitsubishi Electronics FR-V500 Basic configuration and connection of peripheral devices

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Basic configuration and connection of peripheral devices

1.1 Basic configuration and connection of peripheral devices

1.1.1Basic configuration

Power supply

Use within the permissible power supply specifications of the inverter. (Refer to page 99.)

(NFB)

No-fuse breaker (NFB) or earth leakage circuit braker (ELB)

or

The breaker must be selected carefully since an in-rush current flows in the inverter at

(ELB)

power-on. (Refer to page 3.)

 

(MC)

Magnetic contactor

Install the magnetic contactor to ensure safety. (For details, refer to the Instruction Manual

 

(detailed).)

 

Do not use this magnetic contactor to start and stop the inverter. Doing so will cause the

 

inverter life to be shorten.(Refer to page 3.)

AC reactor (FR-BAL)

Line noise filter

Radio noise filter

Inverter

FR-V500

RST

Power factor

 

 

P

improvement

 

 

 

 

 

 

reactor

 

 

P1

Brake resister

 

 

P

 

 

 

 

 

 

(FR-ABR)

 

 

PR

 

 

 

 

Brake unit

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Line noise filter

PLG cable

Earth(Ground)

Noise filter

Install a noise filter to reduce the magnetic noise generated from the inverter. (Refer to the instruction manual of each option for details.)

Line noise filter (FR-BSF01) (FR-BLF)

Effective in the range from about 1MHz to 10MHz. When more wires are passed through, a more effective result can be obtained.(Note that the number of wires run through is limited when fitting to the output side.)

Radio noise filter (FR-BIF)

Effective in reducing the noises in the AM radio frequency band. Dedicated filter for the

input side.

Power factor improvement reactor

Reactors must be used when the power factor is to be improved or when the inverter is installed near a large power supply system (1000kVA or more and wiring distance is within 10m). The inverter may be damaged if you do not use reactors.

Make selection carefully. (Refer to page 3.)

(Refer to the instruction manual of each option for details.)

• DC reactor (FR-BEL), AC reactor (FR-BAL)

(Caution) Remove the jumpers across terminals P-P1 to connect to the PC reactor.

Inverter

The life of the inverter is influenced by am bient tem perature. The am bient tem perature should be as low as possible within the perm issible range. This m ust be noted especially when the inverter is installed in an enclosure. (Refer to page 6.) W rong wiring m ight lead to dam age of the inverter. The control signal lines m ust be kept fully away from the m ain circuit to protect them from noise. (Refer to page 7.)

Brake resistor

(Refer to the instruction manual of each option for details)

(Caution) • Remove the jumpers across terminals PR-PX to connect to the inverter.

Set "1" in Pr. 30 "regenerative function selection".

Set "10%" in Pr. 70 "special regenerative brake duty".

Brake unit

(Refer to the instruction manual of each option for details)

(Caution) Remove the jumpers across terminals PR-PX to connect to the inverter.

Power regeneration common converter (FR-CV)

(Refer to the instruction manual of each option for details.) (Caution) • Remove the jumpers across terminals R-R1 and S-S1.

For a terminal to be connected to the RDYB signal of the FR-CV, set "10" (X10 signal) in any of Pr. 180 to Pr. 183 and Pr. 187(input terminal function selection).

Set "2" in Pr. 30 "regenerative function selection".

Select the converter one rank higher in capacity than the inverter.

Selection example: FR-V520-7.5KFR-CV-11K, FR-V520-15KFR-CV-18.5K (When connecting two inverters to one FR-CV, the capacity is 11K + 18.5K =

29.5K. Therefore, select FR-CV-30K.)

Motor

!Dedicated motor (Refer to page 99.)

This is a highly environmentally-resistant motor based on a totally-enclosed squirrel- cage induction motor designed for the vector inverter. Select the motor that matches the inverter capacity.

PLG

For the PLG dedicated motor, refer to page 12.

Devices connected to the output

Do not install a power factor correction capacitor, surge suppressor or radio noise filter (FR- BIF option) in the output side of the inverter.

Earth (Ground)

To prevent an electric shock, always earth (ground) the motor and inverter. For reduction of induction noise from the power line of the inverter, it is recommended to wire the earth (ground) cable by returning it to the earth (ground) terminal of the inverter.

( For details of noise reduction techniques, refer to the Instruction Manual (detailed).

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OUTLINE

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Contents 101 Biases and gains of speed setting terminalsThank you for choosing this Mitsubishi Vector Inverter 102Electric Shock Prevention Trial run Transportation and installationWiring OperationDisposing of the inverter Maintenance, inspection and parts replacementEmergency stop General instructionsProduct check and name of parts AbbreviationsHarmonic Suppression Guideline Front viewBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration 200V class Select the NFB type according to the power supply capacitySelection of peripheral devices 400V classStructure Removal and reinstallation of the front coverReinstallation StructureStructure Removal and reinstallation of the operation panel Reinstallation using the connection cableReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Connection diagram, PLG cable, PU connector Main circuit Specification of main circuit terminalTerminal Symbol Terminal Name Description Terminal arrangement of the main circuit terminal Screw size M8400V class Screw size M6400V class When input power supply is Cables and wiring length200V class When input power supply is Cable gause for the control circuit powerSetting the PLG PLG output circuit jumper connectorType Length L m Parameter Name Factory Setting Setting Range Remarks Pr Setting Relationship between the motor and PLGConnection diagram, PLG cable, PU connector Control circuit Specifications of control circuit terminalsType Terminal Terminal Name Description Symbol Wiring instructions Not output during inverter resetControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Parameter Name Factory Setting Setting Range Setting the m otorSetting the motor Dedicated motor SF-V5R 1500r/min seriesAt-a-glance guide to motor setting When using other manufacturers’ motorsPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Checks prior to test run Basic operation Speed setting, run, speed meter adjustmentSetting the speed and running the motor Checks prior to test runPU jog operation Basic operation Speed setting, run, speed meter adjustmentTurn on the start switch STF or STR Operation status indication FWD or REV flickersExternal jog operation It may take some time until the pointer moves Changing exampleDisplay the present operation speed by pressing SET to To stop the inverterKey indication Names and functions of the operation panelNames and functions of the opera- tion panel Unit indication, operation status indicationAlarm *1 absent Speed settingUsed to set the running speed in the PU operation mode MonitoringOperation mode Once, press SET , and restart the setting from the beginningNames and functions of the opera- tion panel Help mode Alarm historyAlarm history clear Clears all alarm history Parameter clear All clearNames and functions of the opera- tion panel Copy mode Parameter setting modeSpeed control operation Setting procedureSpeed control operation Speed controlSpeed command Speed control operation Operation command settingForward and reverse rotation commands terminals STF, STR Torque restrictionTorque restriction level Second torque restriction levelTorque restrictions during acceleration and deceleration Gain adjustmentPreset speed-speed Pr deceleration torqueTorque control operation When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque controlSignal Terminal Name Remarks O signalsFollowing table indicates the operations of the signals Operation example Pr =0Torque command setting Torque control operation Setting procedureTorque command right selection Perform secure wiring. Refer to Set the PLG. Refer toSpeed restriction When Pr = Used to give a speed restriction command10E +10V Position control operation Position command from parameter settingPosition command from PLC Position control operation〈 Example Speed Position, when Pr = 4〉 Control mode switchover timingControl mode switchover timing Assumes that the Pr value is the factory settingEasy gain tuning execution procedure Easy gain tuningEasy gain tuning Start signalChecking the Pr control system selection value Easy gain tuning Precautions for easy gain tuningAutomatically set parameters by easy gain tuning Load inertia estimation restriction conditionsPage 2 Pr =1 start-time tuning Online auto tuningOnline auto tuning 3 Pr = 2 normal tuning/adaptive magnetic flux observerTorque % SettingOutput speed 10VSetting change 1.5 s Read Pr to display the currently set gain speedCurrent analog voltage adjustment value Example When the analogValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list Refer to page 62 for Pr soft PW M control Setting Carrier FrequencyYou can change the motor sound Pr maximum speed, Pr minimum speedRefer to page 46 for details Pr extended function display selection Setting Drive System Control Method RemarksRefer to page 43 for details Pr control system selectionFunction list Extended function parameters Function list Extended function parametersSpeed jump 1A Deceleration patternRegenerative Speed jump 1BAlarm occurrence Remote settingIntelligent mode DA1 terminal functionSpeed setting signal Applied motorPWM frequency Selection Operation mode Reset selectionParameter write Disable selection Reverse rotation Online auto tuning Selection Auto tuning settingSwitchover 123 Waiting time setting144 Speed setting 117 Station numberPower failure 157 OL signal outputTimer Stall prevention 156 Operation selection171 Actual operation hour Maker setting parameters. Do not make setting 169168 Meter clear DI1 terminal function234 Multi-speed setting 232 Multi-speed settingMulti-speed setting 233 236 Multi-speed settingCommand 357 In-position zone Command selectionSwitchover speed 286 Droop gainCommand filter Position commandCommand pulse 420 Scaling factor Numerator 427 Excessive level error465 First position feed Digital position464 Control sudden stop Amount lower 4 digits805 Torque command Selection 801 Torque characteristicCharacteristic Value RAM Torque command826 Torque setting filter 818 Easy gain tuning Response level setting 819822 Speed setting filter 832 Speed setting filter841 Torque bias Adjustment840 Torque bias selection 842 Torque bias890 Maintenance output 874 OLT level settingFault definition Setting time 892 Maintenance outputErrors Alarms Errors AlarmsMajor faults Motor Overload OV During AccOV During Dec Inv. OverloadInst. Pwr. Loss Br. Cct. FaultGround Fault Under VoltageOption slot alarm 1 to OH FaultOption Fault Stll Prev STP OL shown during stallCorrupt Memry Fault 1 to FaultCPU Fault PU Leave OutOperation Panel P24 FaultIndication Fault Name Operation Panel P12No encoder a signal No encoder signalExcessive position error Overspeed occurrenceMinor fault Fan FailureStall prevention Operation Panel Err Indication Errors Alarms How to recover from PU stop error PS Reset from operation panelResetting the inverter Correspondences between digital and actual charactersCorrespondences between digital and actual characters Memo Motor generates abnormal noise TroubleshootingTroubleshooting Vector controlTroubleshooting Motor does not rotate Vector controlFor speed restriction? Command beenIs the torque ParameterF control Troubleshooting Motor generates heat abnormally Troubleshooting Motor hunts Speed controlBeing made? Troubleshooting Machine operates unstably Troubleshooting Speed command does not match motor speed Have you set the motor type? Is the PLG setting correct?Does the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Torque control Troubleshooting Torque control is not exercised normallyIs the wiring length short? Pr , Pr Is an externalFrequency low? Is the torque command unvaried?Reduce noise Filter PrInsulation resistance test using megger Precautions for maintenance and inspectionPrecautions for maintenance and inspection Check itemsPrecautions for maintenance and inspection Pressure test Daily and periodic inspectionDo not conduct a pressure test. Deterioration may occur Interval Replacement of partsPart Name Standard Replacement Interval Description Area Inspection DescriptionCooling fan Smoothing capacitorsRelays Measurement of main circuit voltages, currents and powers Examples of Measuring Points and Instruments100% Measuring Points and Instruments100% Pf1 = Pf2 =Model specifications Model specifications10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 Three-phase, 380 to 480V 50Hz/60HzThree-phase, 380V to 480V 50Hz/60Hz 10.0 14.5 18.5 27.5 35.5 51.8 132Common specifications Common specificationsInverter outline dimension drawings Outline dimension drawingsOutline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2KFR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K FR-V520-18.5K250 FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K Inverter TypeSF-V5RH 1K SF-V5RH 2K ‚ 3KSF-V5RH 5K ‚ 7K SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55K 110For Maximum Safety Print Date Manual Number Revision