Page 41
Torque control operation
(1) I/O signals
The following table indicates the operations of the signals.
| Signal | | Terminal Name | Remarks |
| | | | | |
| | External operation | | STF, STR signal | Start and stop are the same as under speed |
| Start signal | PU operation | | Forward or reverse rotation from | control. A stop is made when the STF and |
| | | PU04V or DU04-1 | STR signals are both on. |
| | | |
| | | | |
| Torque command | As set in the torque command right selection parameter. | Input torque command. |
| | | | | |
| Speed restriction | As set in the speed restriction selection parameter. | Display SL and output OL signal during speed |
| restriction. |
| | | | |
| | | | | |
(2) Operation example (Pr. 804=0)
Torque control is enabled if the actual speed is less than the speed restriction value.
When the actual speed reaches or exceeds the speed restriction value, speed restriction operation starts, torque control is stopped, and speed control (proportional control) starts.
The following shows the operations in response to the analog input command from the No. 3 terminal.
Pr. 7 | Speed restriction value | Pr. 8 |
|
STF (Forward rotation command)
RH (Speed restriction)
Speed restriction | Torque control operation | Speed restriction | Torque | Speed restriction |
|
operation | | operation | control | operation |
| | (Speed control) | operation | |
1)When STF is turned on, the speed restriction value is increased according to the time set in Pr. 7.
2)Torque control operation is performed when the actual speed is less than the speed restriction value.
3)When the STF start signal is turned off, the speed restriction value is decreased according to the time set in Pr. 8.
4)For torque control, the actual speed becomes constant when the torque command and load torque are bal- anced.
5)The motor torque developing direction is determined by the combination of the torque command input polarity and start signal as indicated in the following table.
| Torque Command Polarity | Torque Developing Direction (Mode) |
| | |
| STF signal ON | STR signal ON |
| |
| | | |
| Positive torque command | Forward rotation direction (forward rotation | Reverse rotation direction (forward rotation |
| driving/reverse rotation regeneration) | regeneration/reverse rotation driving) |
| |
| | | |
| Negative torque command | Reverse rotation direction (forward rotation | Forward rotation direction (forward rotation |
| regeneration/reverse rotation driving) | driving/reverse rotation regeneration) |
| |
| | | |
REMARKS
When speed restriction operation starts, speed control is exercised to enable internal torque restriction (Pr. 22 "torque restric- tion level) (factory setting). Speed control may not be returned to torque control in this case. Torque restriction be set to exter- nal torque restriction (terminals No. 3, No. 1 and No. 6 (option FR-V5AX).
(Refer to Pr. 803 "constant output region torque characteristic selection" (page 33).)
37
Contents
Thank you for choosing this Mitsubishi Vector Inverter
Biases and gains of speed setting terminals
101
102
Electric Shock Prevention
Wiring
Transportation and installation
Trial run
Operation
Emergency stop
Maintenance, inspection and parts replacement
Disposing of the inverter
General instructions
Harmonic Suppression Guideline
Abbreviations
Product check and name of parts
Front view
Basic configuration
Basic configuration and connection of peripheral devices
Basic configuration and connection of peripheral devices
Selection of peripheral devices
Select the NFB type according to the power supply capacity
200V class
400V class
Reinstallation
Removal and reinstallation of the front cover
Structure
Structure
Reinstallation
Structure Removal and reinstallation of the operation panel
Reinstallation using the connection cable
Install the inverter under the following conditions
Installation of the inverter
Installation of the inverter
Connection diagram
Connection diagram, PLG cable, PU connector
Connection diagram, PLG cable, PU connector
Terminal Symbol Terminal Name Description
Connection diagram, PLG cable, PU connector Main circuit
Specification of main circuit terminal
Screw size M8
Terminal arrangement of the main circuit terminal
Screw size M6
400V class
200V class When input power supply is
Cables and wiring length
400V class When input power supply is
Cable gause for the control circuit power
Type Length L m
Setting the PLG
PLG output circuit jumper connector
Pr Setting Relationship between the motor and PLG
Parameter Name Factory Setting Setting Range Remarks
Type Terminal Terminal Name Description Symbol
Connection diagram, PLG cable, PU connector Control circuit
Specifications of control circuit terminals
Control circuit terminal layout
Wiring instructions
Not output during inverter reset
Changing the control logic
When using an external power supply for transistor output
For computer link communication
Setting the motor
Setting the m otor
Parameter Name Factory Setting Setting Range
Dedicated motor SF-V5R 1500r/min series
When using other manufacturers’ motors
At-a-glance guide to motor setting
Motor Rated Voltage
Precautions for use of the vector inverter
Precautions for use of the vector inverter
Setting the speed and running the motor
Basic operation Speed setting, run, speed meter adjustment
Checks prior to test run
Checks prior to test run
Turn on the start switch STF or STR
Basic operation Speed setting, run, speed meter adjustment
PU jog operation
Operation status indication FWD or REV flickers
External jog operation
Display the present operation speed by pressing SET to
Changing example
It may take some time until the pointer moves
To stop the inverter
Names and functions of the opera- tion panel
Names and functions of the operation panel
Key indication
Unit indication, operation status indication
Used to set the running speed in the PU operation mode
Speed setting
Alarm *1 absent
Monitoring
Once, press SET , and restart the setting from the beginning
Operation mode
Alarm history clear Clears all alarm history
Names and functions of the opera- tion panel Help mode
Alarm history
All clear
Parameter clear
Parameter setting mode
Names and functions of the opera- tion panel Copy mode
Speed control operation
Setting procedure
Speed control operation
Speed control
Forward and reverse rotation commands terminals STF, STR
Speed control operation Operation command setting
Speed command
Torque restriction
Second torque restriction level
Torque restriction level
Preset speed-speed
Gain adjustment
Torque restrictions during acceleration and deceleration
Pr deceleration torque
Torque control operation
When 0 is set in Pr or Pr acceleration/deceleration time
Torque control operation
Torque control
Following table indicates the operations of the signals
O signals
Signal Terminal Name Remarks
Operation example Pr =0
Torque command right selection
Torque control operation Setting procedure
Torque command setting
Perform secure wiring. Refer to Set the PLG. Refer to
Speed restriction
10E +10V
When Pr =
Used to give a speed restriction command
Position command from PLC
Position command from parameter setting
Position control operation
Position control operation
Control mode switchover timing
Control mode switchover timing
〈 Example Speed Position, when Pr = 4〉
Assumes that the Pr value is the factory setting
Easy gain tuning
Easy gain tuning
Easy gain tuning execution procedure
Start signal
Automatically set parameters by easy gain tuning
Easy gain tuning Precautions for easy gain tuning
Checking the Pr control system selection value
Load inertia estimation restriction conditions
Page
Online auto tuning
Online auto tuning
2 Pr =1 start-time tuning
3 Pr = 2 normal tuning/adaptive magnetic flux observer
Output speed
Setting
Torque %
10V
Read Pr to display the currently set gain speed
Setting change 1.5 s
Value is 100%
Current analog voltage adjustment value
Example When the analog
Simple mode parameter list
Function list Simple mode parameters
Function list Simple mode parameters
You can change the motor sound
Setting Carrier Frequency
Refer to page 62 for Pr soft PW M control
Pr maximum speed, Pr minimum speed
Refer to page 46 for details
Refer to page 43 for details
Setting Drive System Control Method Remarks
Pr extended function display selection
Pr control system selection
Function list Extended function parameters
Function list Extended function parameters
Regenerative
Deceleration pattern
Speed jump 1A
Speed jump 1B
Intelligent mode
Remote setting
Alarm occurrence
DA1 terminal function
PWM frequency Selection
Speed setting signal
Applied motor
Parameter write Disable selection Reverse rotation
Reset selection
Operation mode
Online auto tuning Selection Auto tuning setting
144 Speed setting
123 Waiting time setting
Switchover
117 Station number
Timer
157 OL signal output
Power failure
Stall prevention 156 Operation selection
168
Maker setting parameters. Do not make setting 169
171 Actual operation hour
Meter clear DI1 terminal function
Multi-speed setting 233
232 Multi-speed setting
234 Multi-speed setting
236 Multi-speed setting
Switchover speed
Command selection
Command 357 In-position zone
286 Droop gain
Command pulse 420 Scaling factor Numerator
Position command
Command filter
427 Excessive level error
464 Control sudden stop
Digital position
465 First position feed
Amount lower 4 digits
Characteristic
Selection 801 Torque characteristic
805 Torque command
Value RAM Torque command
822 Speed setting filter
818 Easy gain tuning Response level setting 819
826 Torque setting filter
832 Speed setting filter
840 Torque bias selection
Adjustment
841 Torque bias
842 Torque bias
Fault definition
874 OLT level setting
890 Maintenance output
Setting time 892 Maintenance output
Major faults
Errors Alarms
Errors Alarms
OV During Dec
OV During Acc
Motor Overload
Inv. Overload
Ground Fault
Br. Cct. Fault
Inst. Pwr. Loss
Under Voltage
Option Fault
OH Fault
Option slot alarm 1 to
Stll Prev STP OL shown during stall
CPU Fault
Fault 1 to Fault
Corrupt Memry
PU Leave Out
Indication Fault Name
Fault
Operation Panel P24
Operation Panel P12
Excessive position error
No encoder signal
No encoder a signal
Overspeed occurrence
Stall prevention
Minor fault
Fan Failure
Operation Panel Err Indication
Reset from operation panel
Errors Alarms How to recover from PU stop error PS
Correspondences between digital and actual characters
Resetting the inverter
Correspondences between digital and actual characters
Memo
Troubleshooting
Troubleshooting
Motor generates abnormal noise
Vector control
Vector control
Troubleshooting Motor does not rotate
Is the torque
Command been
For speed restriction?
Parameter
F control
Troubleshooting Motor generates heat abnormally
Being made?
Troubleshooting Motor hunts
Speed control
Troubleshooting Machine operates unstably
Does the inverters speed command match the motor speed?
Troubleshooting Speed command does not match motor speed
Have you set the motor type? Is the PLG setting correct?
Troubleshooting Motor rotates but speed does not change
Is the wiring length short?
Troubleshooting Torque control is not exercised normally
Torque control
Pr , Pr Is an external
Reduce noise
Is the torque command unvaried?
Frequency low?
Filter Pr
Precautions for maintenance and inspection
Precautions for maintenance and inspection
Insulation resistance test using megger
Check items
Do not conduct a pressure test. Deterioration may occur
Precautions for maintenance and inspection Pressure test
Daily and periodic inspection
Part Name Standard Replacement Interval Description
Replacement of parts
Interval
Area Inspection Description
Relays
Cooling fan
Smoothing capacitors
Examples of Measuring Points and Instruments
Measurement of main circuit voltages, currents and powers
100% Pf1 =
Measuring Points and Instruments
100%
Pf2 =
Model specifications
Model specifications
Three-phase, 380V to 480V 50Hz/60Hz
Three-phase, 380 to 480V 50Hz/60Hz
10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0
10.0 14.5 18.5 27.5 35.5 51.8 132
Common specifications
Common specifications
Outline dimension drawings
Outline dimension drawings
Inverter outline dimension drawings
FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K
250
FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K
FR-V520-18.5K
Inverter Type
FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37K
SF-V5RH 2K ‚ 3K
SF-V5RH 1K
SF-V5RH 5K ‚ 7K
110
SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55K
Print Date Manual Number Revision
For Maximum Safety