Mitsubishi Electronics FR-V500 O signals, Operation example Pr =0, Signal Terminal Name Remarks

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Torque control operation

(1) I/O signals

The following table indicates the operations of the signals.

Signal

 

Terminal Name

Remarks

 

 

 

 

 

 

External operation

 

STF, STR signal

Start and stop are the same as under speed

Start signal

PU operation

 

Forward or reverse rotation from

control. A stop is made when the STF and

 

 

PU04V or DU04-1

STR signals are both on.

 

 

 

 

 

 

 

Torque command

As set in the torque command right selection parameter.

Input torque command.

 

 

 

 

 

Speed restriction

As set in the speed restriction selection parameter.

Display SL and output OL signal during speed

restriction.

 

 

 

 

 

 

 

 

 

(2) Operation example (Pr. 804=0)

Torque control is enabled if the actual speed is less than the speed restriction value.

When the actual speed reaches or exceeds the speed restriction value, speed restriction operation starts, torque control is stopped, and speed control (proportional control) starts.

The following shows the operations in response to the analog input command from the No. 3 terminal.

Pr. 7

Speed restriction value

Pr. 8

 

STF (Forward rotation command)

RH (Speed restriction)

Speed restriction

Torque control operation

Speed restriction

Torque

Speed restriction

 

operation

 

operation

control

operation

 

 

(Speed control)

operation

 

1)When STF is turned on, the speed restriction value is increased according to the time set in Pr. 7.

2)Torque control operation is performed when the actual speed is less than the speed restriction value.

3)When the STF start signal is turned off, the speed restriction value is decreased according to the time set in Pr. 8.

4)For torque control, the actual speed becomes constant when the torque command and load torque are bal- anced.

5)The motor torque developing direction is determined by the combination of the torque command input polarity and start signal as indicated in the following table.

Torque Command Polarity

Torque Developing Direction (Mode)

 

 

STF signal ON

STR signal ON

 

 

 

 

Positive torque command

Forward rotation direction (forward rotation

Reverse rotation direction (forward rotation

driving/reverse rotation regeneration)

regeneration/reverse rotation driving)

 

 

 

 

Negative torque command

Reverse rotation direction (forward rotation

Forward rotation direction (forward rotation

regeneration/reverse rotation driving)

driving/reverse rotation regeneration)

 

 

 

 

REMARKS

When speed restriction operation starts, speed control is exercised to enable internal torque restriction (Pr. 22 "torque restric- tion level) (factory setting). Speed control may not be returned to torque control in this case. Torque restriction be set to exter- nal torque restriction (terminals No. 3, No. 1 and No. 6 (option FR-V5AX).

(Refer to Pr. 803 "constant output region torque characteristic selection" (page 33).)

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Contents Thank you for choosing this Mitsubishi Vector Inverter Biases and gains of speed setting terminals101 102Electric Shock Prevention Wiring Transportation and installationTrial run OperationEmergency stop Maintenance, inspection and parts replacementDisposing of the inverter General instructionsHarmonic Suppression Guideline AbbreviationsProduct check and name of parts Front viewBasic configuration Basic configuration and connection of peripheral devicesBasic configuration and connection of peripheral devices Selection of peripheral devices Select the NFB type according to the power supply capacity200V class 400V classReinstallation Removal and reinstallation of the front coverStructure StructureReinstallation Structure Removal and reinstallation of the operation panelReinstallation using the connection cable Install the inverter under the following conditions Installation of the inverterInstallation of the inverter Connection diagram Connection diagram, PLG cable, PU connectorConnection diagram, PLG cable, PU connector Terminal Symbol Terminal Name Description Connection diagram, PLG cable, PU connector Main circuitSpecification of main circuit terminal Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V class200V class When input power supply is Cables and wiring length400V class When input power supply is Cable gause for the control circuit powerType Length L m Setting the PLGPLG output circuit jumper connector Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksType Terminal Terminal Name Description Symbol Connection diagram, PLG cable, PU connector Control circuitSpecifications of control circuit terminals Control circuit terminal layout Wiring instructionsNot output during inverter reset Changing the control logic When using an external power supply for transistor output For computer link communication Setting the motor Setting the m otorParameter Name Factory Setting Setting Range Dedicated motor SF-V5R 1500r/min seriesWhen using other manufacturers’ motors At-a-glance guide to motor settingMotor Rated Voltage Precautions for use of the vector inverterPrecautions for use of the vector inverter Setting the speed and running the motor Basic operation Speed setting, run, speed meter adjustmentChecks prior to test run Checks prior to test runTurn on the start switch STF or STR Basic operation Speed setting, run, speed meter adjustmentPU jog operation Operation status indication FWD or REV flickersExternal jog operation Display the present operation speed by pressing SET to Changing exampleIt may take some time until the pointer moves To stop the inverterNames and functions of the opera- tion panel Names and functions of the operation panelKey indication Unit indication, operation status indicationUsed to set the running speed in the PU operation mode Speed settingAlarm *1 absent MonitoringOnce, press SET , and restart the setting from the beginning Operation modeAlarm history clear Clears all alarm history Names and functions of the opera- tion panel Help modeAlarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control operation Setting procedureSpeed control operation Speed controlForward and reverse rotation commands terminals STF, STR Speed control operation Operation command settingSpeed command Torque restriction Second torque restriction level Torque restriction levelPreset speed-speed Gain adjustmentTorque restrictions during acceleration and deceleration Pr deceleration torqueTorque control operation When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque controlFollowing table indicates the operations of the signals O signalsSignal Terminal Name Remarks Operation example Pr =0Torque command right selection Torque control operation Setting procedureTorque command setting Perform secure wiring. Refer to Set the PLG. Refer toSpeed restriction 10E +10V When Pr =Used to give a speed restriction command Position command from PLC Position command from parameter settingPosition control operation Position control operationControl mode switchover timing Control mode switchover timing〈 Example Speed Position, when Pr = 4〉 Assumes that the Pr value is the factory settingEasy gain tuning Easy gain tuningEasy gain tuning execution procedure Start signalAutomatically set parameters by easy gain tuning Easy gain tuning Precautions for easy gain tuningChecking the Pr control system selection value Load inertia estimation restriction conditionsPage Online auto tuning Online auto tuning2 Pr =1 start-time tuning 3 Pr = 2 normal tuning/adaptive magnetic flux observerOutput speed SettingTorque % 10VRead Pr to display the currently set gain speed Setting change 1.5 sValue is 100% Current analog voltage adjustment valueExample When the analog Simple mode parameter list Function list Simple mode parametersFunction list Simple mode parameters You can change the motor sound Setting Carrier FrequencyRefer to page 62 for Pr soft PW M control Pr maximum speed, Pr minimum speedRefer to page 46 for details Refer to page 43 for details Setting Drive System Control Method RemarksPr extended function display selection Pr control system selectionFunction list Extended function parameters Function list Extended function parametersRegenerative Deceleration patternSpeed jump 1A Speed jump 1BIntelligent mode Remote settingAlarm occurrence DA1 terminal functionPWM frequency Selection Speed setting signalApplied motor Parameter write Disable selection Reverse rotation Reset selectionOperation mode Online auto tuning Selection Auto tuning setting144 Speed setting 123 Waiting time settingSwitchover 117 Station numberTimer 157 OL signal outputPower failure Stall prevention 156 Operation selection168 Maker setting parameters. Do not make setting 169171 Actual operation hour Meter clear DI1 terminal functionMulti-speed setting 233 232 Multi-speed setting234 Multi-speed setting 236 Multi-speed settingSwitchover speed Command selectionCommand 357 In-position zone 286 Droop gainCommand pulse 420 Scaling factor Numerator Position commandCommand filter 427 Excessive level error464 Control sudden stop Digital position465 First position feed Amount lower 4 digitsCharacteristic Selection 801 Torque characteristic805 Torque command Value RAM Torque command822 Speed setting filter 818 Easy gain tuning Response level setting 819826 Torque setting filter 832 Speed setting filter840 Torque bias selection Adjustment841 Torque bias 842 Torque biasFault definition 874 OLT level setting890 Maintenance output Setting time 892 Maintenance outputMajor faults Errors AlarmsErrors Alarms OV During Dec OV During AccMotor Overload Inv. OverloadGround Fault Br. Cct. FaultInst. Pwr. Loss Under VoltageOption Fault OH FaultOption slot alarm 1 to Stll Prev STP OL shown during stallCPU Fault Fault 1 to FaultCorrupt Memry PU Leave OutIndication Fault Name FaultOperation Panel P24 Operation Panel P12Excessive position error No encoder signalNo encoder a signal Overspeed occurrenceStall prevention Minor faultFan Failure Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSCorrespondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Troubleshooting TroubleshootingMotor generates abnormal noise Vector controlVector control Troubleshooting Motor does not rotateIs the torque Command beenFor speed restriction? ParameterF control Troubleshooting Motor generates heat abnormally Being made? Troubleshooting Motor huntsSpeed control Troubleshooting Machine operates unstably Does the inverters speed command match the motor speed? Troubleshooting Speed command does not match motor speedHave you set the motor type? Is the PLG setting correct? Troubleshooting Motor rotates but speed does not change Is the wiring length short? Troubleshooting Torque control is not exercised normallyTorque control Pr , Pr Is an externalReduce noise Is the torque command unvaried?Frequency low? Filter PrPrecautions for maintenance and inspection Precautions for maintenance and inspectionInsulation resistance test using megger Check itemsDo not conduct a pressure test. Deterioration may occur Precautions for maintenance and inspection Pressure testDaily and periodic inspection Part Name Standard Replacement Interval Description Replacement of partsInterval Area Inspection DescriptionRelays Cooling fanSmoothing capacitors Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powers100% Pf1 = Measuring Points and Instruments100% Pf2 =Model specifications Model specificationsThree-phase, 380V to 480V 50Hz/60Hz Three-phase, 380 to 480V 50Hz/60Hz10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 10.0 14.5 18.5 27.5 35.5 51.8 132Common specifications Common specificationsOutline dimension drawings Outline dimension drawingsInverter outline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K250 FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5KFR-V520-18.5K Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety