Mitsubishi Electronics FR-V500 Selection of peripheral devices, 200V class, 400V class

Page 7

Basic configuration and connection of peripheral devices

Caution

•Do not fit capacitive equipm ent such as power factor correction capacitor, radio noise filter (FR -BIF option) or surge suppressor to the output side of the inverter. This will cause the inverter to trip or power factor correction capacitor and surge suppressor to be dam aged. If any of the above devices are con- nected, im mediately rem ove them . If the FR -BIF radio noise filter is connected, switching power off during m otor operation m ay result in "E.UVT". In this case, connect the radio noise filter on the prim ary side of the m agnetic contactor.

•Electromagnetic wave interference

The input/output (main circuit) of the inverter includes harmonic components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, install the FR-BIF optional radio noise filter (for use in the input side only) or FR-BSF01 or FR-BLF line noise filter to mini- mize interference.

1.1.2Selection of peripheral devices

Check the capacities of the motor applicable to the inverter you purchased. Refer to the list below and prepare appropriate peripheral devices.

200V class

 

 

 

 

No-fuse Breaker

 

 

 

 

 

Motor

 

Applicable

(NFB*1) or Earth Leakage Cir-

Power Factor

Power Factor

 

Magnetic

Output

 

Inverter

cuit Breaker (ELB)

Improving AC

Improving DC

 

Contactor

(kW)

 

Type

 

 

 

 

Reactor

Reactor

 

(MC)

 

Standard

With power factor

 

 

 

 

 

 

 

 

 

 

 

 

 

improving reactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5

 

 

FR-V520-1.5K

30AF 15A

30AF 15A

FR-BAL-1.5K

FR-BEL-1.5K

 

S-N10

 

 

 

 

 

 

 

 

 

 

 

 

 

2.2

 

 

FR-V520-2.2K

30AF 20A

30AF 15A

FR-BAL-2.2K

FR-BEL-2.2K

 

S-N11, N12

 

 

 

 

 

 

 

 

 

 

 

 

 

3.7

 

 

FR-V520-3.7K

30AF 30A

30AF 30A

FR-BAL-3.7K

FR-BEL-3.7K

 

S-N20

 

 

 

 

 

 

 

 

 

 

 

 

 

5.5

 

 

FR-V520-5.5K

50AF 50A

50AF 40A

FR-BAL-5.5K

FR-BEL-5.5K

 

S-N25

 

 

 

 

 

 

 

 

 

 

 

 

 

7.5

 

 

FR-V520-7.5K

100AF 60A

50AF 50A

FR-BAL-7.5K

FR-BEL-7.5K

 

S-N35

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

FR-V520-11K

100AF 75A

100AF 75A

FR-BAL-11K

FR-BEL-11K

 

S-N50

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

FR-V520-15K

225AF 125A

100AF 100A

FR-BAL-15K

FR-BEL-15K

 

S-N65

 

 

 

 

 

 

 

 

 

 

 

 

 

18.5

 

 

FR-V520-18.5K

225AF 150A

225AF 125A

FR-BAL-22K

FR-BEL-18.5K

 

S-N80

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

 

FR-V520-22K

225AF 175A

225AF 150A

FR-BAL-22K

FR-BEL-22K

 

S-N95

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

FR-V520-30K

225AF 225A

225AF 175A

FR-BAL-30K

FR-BEL-30K

 

S-N125

 

 

 

 

 

 

 

 

 

 

 

 

 

37

 

 

FR-V520-37K

400AF 250A

225AF 225A

FR-BAL-37K

FR-BEL-37K

 

S-N150

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

 

FR-V520-45K

400AF 300A

400AF 300A

FR-BAL-45K

FR-BEL-45K

 

S-N180

 

 

 

 

 

 

 

 

 

 

 

 

 

55

 

 

FR-V520-55K

400AF 400A

400AF 350A

FR-BAL-55K

FR-BEL-55K

 

S-N220

 

 

 

 

 

 

 

 

 

 

 

 

 

400V class

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No-fuse Breaker

 

 

 

 

 

 

Motor

 

Applicable

(NFB*1) or Earth Leakage Cir-

 

Power Factor

 

Power Factor

 

Magnetic

Output

 

Inverter

cuit Breaker (ELB)

 

Improving AC

 

Improving DC

 

Contactor

(kW)

 

Type

 

 

 

 

Reactor

 

Reactor

 

(MC)

 

 

Standard

 

With power factor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

improving reactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5

 

 

FR-V540-1.5K

30AF 10A

 

30AF 10A

 

FR-BAL-H1.5K

FR-BEL-H1.5K

 

S-N10

 

 

 

 

 

 

 

 

 

 

 

 

2.2

 

 

FR-V540-2.2K

30AF 15A

 

30AF 10A

 

FR-BAL-H2.2K

FR-BEL-H2.2K

 

S-N11, N12

 

 

 

 

 

 

 

 

 

 

 

 

3.7

 

 

FR-V540-3.7K

30AF 20A

 

30AF 15A

 

FR-BAL-H3.7K

FR-BEL-H3.7K

 

S-N20

 

 

 

 

 

 

 

 

 

 

 

 

5.5

 

 

FR-V540-5.5K

30AF 30A

 

30AF 20A

 

FR-BAL-H5.5K

FR-BEL-H5.5K

 

S-N20

 

 

 

 

 

 

 

 

 

 

 

 

7.5

 

 

FR-V540-7.5K

30AF 30A

 

30AF 30A

 

FR-BAL-H7.5K

FR-BEL-H7.5K

 

S-N20

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

FR-V540-11K

50AF 50A

 

50AF 40A

 

FR-BAL-H11K

FR-BEL-H11K

 

S-N20

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

FR-V540-15K

100AF 60A

 

50AF 50A

 

FR-BAL-H15K

FR-BEL-H15K

 

S-N25

 

 

 

 

 

 

 

 

 

 

 

 

18.5

 

 

FR-V540-18.5K

100AF 75A

 

100AF 60A

 

FR-BAL-H22K

FR-BEL-H18.5K

 

S-N35

 

 

 

 

 

 

 

 

 

 

 

 

22

 

 

FR-V540-22K

100AF 100A

 

100AF 75A

 

FR-BAL-H22K

FR-BEL-H22K

 

S-N50

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

FR-V540-30K

225AF 125A

 

100AF 100A

 

FR-BAL-H30K

FR-BEL-H30K

 

S-N65

 

 

 

 

 

 

 

 

 

 

 

 

37

 

 

FR-V540-37K

225AF 150A

 

225AF 125A

 

FR-BAL-H37K

FR-BEL-H37K

 

S-N80

 

 

 

 

 

 

 

 

 

 

 

 

45

 

 

FR-V540-45K

225AF 175A

 

225AF 150A

 

FR-BAL-H45K

FR-BEL-H45K

 

S-N80

 

 

 

 

 

 

 

 

 

 

 

 

 

55

 

 

FR-V540-55K

225AF 200A

 

225AF 175A

 

FR-BAL-H55K

 

FR-BEL-H55K

 

S-N125

 

 

 

 

 

 

 

 

 

 

 

 

 

*1. Select the NFB type according to the power supply capacity.

3

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Contents 102 Biases and gains of speed setting terminalsThank you for choosing this Mitsubishi Vector Inverter 101Electric Shock Prevention Operation Transportation and installationWiring Trial runGeneral instructions Maintenance, inspection and parts replacementEmergency stop Disposing of the inverterFront view AbbreviationsHarmonic Suppression Guideline Product check and name of partsBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration 400V class Select the NFB type according to the power supply capacitySelection of peripheral devices 200V classStructure Removal and reinstallation of the front coverReinstallation StructureReinstallation using the connection cable Structure Removal and reinstallation of the operation panelReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Specification of main circuit terminal Connection diagram, PLG cable, PU connector Main circuitTerminal Symbol Terminal Name Description Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V classCable gause for the control circuit power Cables and wiring length200V class When input power supply is 400V class When input power supply isPLG output circuit jumper connector Setting the PLGType Length L m Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksSpecifications of control circuit terminals Connection diagram, PLG cable, PU connector Control circuitType Terminal Terminal Name Description Symbol Not output during inverter reset Wiring instructionsControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Dedicated motor SF-V5R 1500r/min series Setting the m otorSetting the motor Parameter Name Factory Setting Setting RangeWhen using other manufacturers’ motors At-a-glance guide to motor settingPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Checks prior to test run Basic operation Speed setting, run, speed meter adjustmentSetting the speed and running the motor Checks prior to test runOperation status indication FWD or REV flickers Basic operation Speed setting, run, speed meter adjustmentTurn on the start switch STF or STR PU jog operationExternal jog operation To stop the inverter Changing exampleDisplay the present operation speed by pressing SET to It may take some time until the pointer movesUnit indication, operation status indication Names and functions of the operation panelNames and functions of the opera- tion panel Key indicationMonitoring Speed settingUsed to set the running speed in the PU operation mode Alarm *1 absentOnce, press SET , and restart the setting from the beginning Operation modeAlarm history Names and functions of the opera- tion panel Help modeAlarm history clear Clears all alarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control Setting procedureSpeed control operation Speed control operationTorque restriction Speed control operation Operation command settingForward and reverse rotation commands terminals STF, STR Speed commandSecond torque restriction level Torque restriction levelPr deceleration torque Gain adjustmentPreset speed-speed Torque restrictions during acceleration and decelerationTorque control When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque control operationOperation example Pr =0 O signalsFollowing table indicates the operations of the signals Signal Terminal Name RemarksPerform secure wiring. Refer to Set the PLG. Refer to Torque control operation Setting procedureTorque command right selection Torque command settingSpeed restriction Used to give a speed restriction command When Pr =10E +10V Position control operation Position command from parameter settingPosition command from PLC Position control operationAssumes that the Pr value is the factory setting Control mode switchover timingControl mode switchover timing 〈 Example Speed Position, when Pr = 4〉Start signal Easy gain tuningEasy gain tuning Easy gain tuning execution procedureLoad inertia estimation restriction conditions Easy gain tuning Precautions for easy gain tuningAutomatically set parameters by easy gain tuning Checking the Pr control system selection valuePage 3 Pr = 2 normal tuning/adaptive magnetic flux observer Online auto tuningOnline auto tuning 2 Pr =1 start-time tuning10V SettingOutput speed Torque %Read Pr to display the currently set gain speed Setting change 1.5 sExample When the analog Current analog voltage adjustment valueValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list Pr maximum speed, Pr minimum speed Setting Carrier FrequencyYou can change the motor sound Refer to page 62 for Pr soft PW M controlRefer to page 46 for details Pr control system selection Setting Drive System Control Method RemarksRefer to page 43 for details Pr extended function display selectionFunction list Extended function parameters Function list Extended function parametersSpeed jump 1B Deceleration patternRegenerative Speed jump 1ADA1 terminal function Remote settingIntelligent mode Alarm occurrenceApplied motor Speed setting signalPWM frequency Selection Online auto tuning Selection Auto tuning setting Reset selectionParameter write Disable selection Reverse rotation Operation mode117 Station number 123 Waiting time setting144 Speed setting SwitchoverStall prevention 156 Operation selection 157 OL signal outputTimer Power failureMeter clear DI1 terminal function Maker setting parameters. Do not make setting 169168 171 Actual operation hour236 Multi-speed setting 232 Multi-speed settingMulti-speed setting 233 234 Multi-speed setting286 Droop gain Command selectionSwitchover speed Command 357 In-position zone427 Excessive level error Position commandCommand pulse 420 Scaling factor Numerator Command filterAmount lower 4 digits Digital position464 Control sudden stop 465 First position feedValue RAM Torque command Selection 801 Torque characteristicCharacteristic 805 Torque command832 Speed setting filter 818 Easy gain tuning Response level setting 819822 Speed setting filter 826 Torque setting filter842 Torque bias Adjustment840 Torque bias selection 841 Torque biasSetting time 892 Maintenance output 874 OLT level settingFault definition 890 Maintenance outputErrors Alarms Errors AlarmsMajor faults Inv. Overload OV During AccOV During Dec Motor OverloadUnder Voltage Br. Cct. FaultGround Fault Inst. Pwr. LossStll Prev STP OL shown during stall OH FaultOption Fault Option slot alarm 1 toPU Leave Out Fault 1 to FaultCPU Fault Corrupt MemryOperation Panel P12 FaultIndication Fault Name Operation Panel P24Overspeed occurrence No encoder signalExcessive position error No encoder a signalFan Failure Minor faultStall prevention Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSCorrespondences between digital and actual characters Resetting the inverterCorrespondences between digital and actual characters Memo Vector control TroubleshootingTroubleshooting Motor generates abnormal noiseVector control Troubleshooting Motor does not rotateParameter Command beenIs the torque For speed restriction?F control Troubleshooting Motor generates heat abnormally Speed control Troubleshooting Motor huntsBeing made? Troubleshooting Machine operates unstably Have you set the motor type? Is the PLG setting correct? Troubleshooting Speed command does not match motor speedDoes the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Pr , Pr Is an external Troubleshooting Torque control is not exercised normallyIs the wiring length short? Torque controlFilter Pr Is the torque command unvaried?Reduce noise Frequency low?Check items Precautions for maintenance and inspectionPrecautions for maintenance and inspection Insulation resistance test using meggerDaily and periodic inspection Precautions for maintenance and inspection Pressure testDo not conduct a pressure test. Deterioration may occur Area Inspection Description Replacement of partsPart Name Standard Replacement Interval Description IntervalSmoothing capacitors Cooling fanRelays Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powersPf2 = Measuring Points and Instruments100% Pf1 = 100%Model specifications Model specifications10.0 14.5 18.5 27.5 35.5 51.8 132 Three-phase, 380 to 480V 50Hz/60HzThree-phase, 380V to 480V 50Hz/60Hz 10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0Common specifications Common specificationsFR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K Outline dimension drawingsOutline dimension drawings Inverter outline dimension drawingsFR-V520-18.5K FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K250 Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety
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