Mitsubishi Electronics FR-V500 OV During Acc, OV During Dec, Motor Overload, Inv. Overload

Page 75

Errors (Alarms)

Operation Panel

E.OV1

 

FR-PU04V

OV During Acc

Indication

 

 

 

 

 

 

 

 

 

 

Name

Regenerative

overvoltage shut-off during acceleration (*2)

 

If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the

Description

specified value, the protective circuit is activated to stop the inverter output. It may also be

 

activated by a surge voltage generated in the power supply system.

 

 

 

 

Check point

Check for too slow acceleration.

 

 

Corrective action

• Decrease the acceleration time.

 

 

• Use the brake unit or power regeneration common converter (FR-CV) as required.

 

 

 

 

 

 

 

 

 

 

 

Operation Panel

E.OV2

 

FR-PU04V

Stedy Spd OV

Indication

 

 

 

 

 

 

 

 

 

 

Name

Regenerative

overvoltage shut-off during constant speed (*2)

 

If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the

Description

specified value, the protective circuit is activated to stop the inverter output. It may also be

 

activated by a surge voltage generated in the power supply system.

 

 

 

 

Check point

Check for sudden load change.

 

 

Keep load stable.

Corrective action

Use the brake unit or power regeneration common converter (FR-CV) as required.

*2: E. OV3 appears if the over voltage shutoff occurs during positioning.

Operation Panel

E.OV3

 

FR-PU04V

 

OV During Dec

Indication

 

 

 

 

 

 

 

 

 

 

 

 

Name

Regenerative

overvoltage shut-off during deceleration

or stop

 

If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the

Description

specified value, the protective circuit is activated to stop the inverter output. It may also be

 

activated by a surge voltage generated in the power supply system.

 

 

 

 

 

Check point

Check for sudden speed reduction.

 

 

 

 

• Increase the deceleration time.

 

 

 

Corrective action

(Set the deceleration time that meets the inertia moment of the load)

• Decrease the braking duty.

 

 

 

 

 

 

 

 

• Use the brake unit or power regeneration common converter (FR-CV) as required.

 

 

 

 

 

 

 

 

 

 

 

 

Operation Panel

E.THM

 

FR-PU04V

 

Motor Overload

Indication

 

 

 

 

 

 

 

 

 

 

 

 

 

Name

Motor overload

shut-off (electronic thermal relay) (*3)

 

 

The electronic thermal relay built in the inverter detects motor overheat due to overload or reduced

 

cooling capability during constant-speed operation to stop the inverter output. When running a

Description

multi-pole motor or two or more motors during V/F control, provide a thermal relay in the inverter

 

output side since such motor(s) cannot be protected.

 

 

Protection against burnout due to motor temperature rise

 

 

 

Check point

Check the motor for use under overload.

 

Corrective action

• Reduce the load weight.

 

 

 

• For a constant-torque motor, set the constant-torque motor in Pr. 71 "applied motor".

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation Panel

E.THT

 

FR-PU04V

 

Inv. Overload

Indication

 

 

 

 

 

 

 

 

 

 

 

 

Name

Inverter overload shut-off (electronic thermal relay) (*3)

 

If a current not less than 150% of the rated output current flows and overcurrent shut-off does not

Description

occur (200% or less), inverse-time characteristics cause the electronic thermal relay to be

activated to stop the inverter output in order to protect the output transistors.

 

 

Protection of output transistors against overheat.

 

 

 

 

Check point

Check the motor for use under overload.

 

Corrective action

Reduce the load weight.

 

 

 

*3. Resetting the inverter initializes the internal heat integrating data of the electronic thermal relay.

71

Image 75
Contents 102 Biases and gains of speed setting terminalsThank you for choosing this Mitsubishi Vector Inverter 101Electric Shock Prevention Operation Transportation and installationWiring Trial runGeneral instructions Maintenance, inspection and parts replacementEmergency stop Disposing of the inverterFront view AbbreviationsHarmonic Suppression Guideline Product check and name of partsBasic configuration and connection of peripheral devices Basic configuration and connection of peripheral devicesBasic configuration 400V class Select the NFB type according to the power supply capacitySelection of peripheral devices 200V classStructure Removal and reinstallation of the front coverReinstallation StructureStructure Removal and reinstallation of the operation panel Reinstallation using the connection cableReinstallation Installation of the inverter Installation of the inverterInstall the inverter under the following conditions Connection diagram, PLG cable, PU connector Connection diagram, PLG cable, PU connectorConnection diagram Connection diagram, PLG cable, PU connector Main circuit Specification of main circuit terminalTerminal Symbol Terminal Name Description Screw size M8 Terminal arrangement of the main circuit terminalScrew size M6 400V classCable gause for the control circuit power Cables and wiring length200V class When input power supply is 400V class When input power supply isSetting the PLG PLG output circuit jumper connectorType Length L m Pr Setting Relationship between the motor and PLG Parameter Name Factory Setting Setting Range RemarksConnection diagram, PLG cable, PU connector Control circuit Specifications of control circuit terminalsType Terminal Terminal Name Description Symbol Wiring instructions Not output during inverter resetControl circuit terminal layout Changing the control logic When using an external power supply for transistor output For computer link communication Dedicated motor SF-V5R 1500r/min series Setting the m otorSetting the motor Parameter Name Factory Setting Setting RangeWhen using other manufacturers’ motors At-a-glance guide to motor settingPrecautions for use of the vector inverter Precautions for use of the vector inverterMotor Rated Voltage Checks prior to test run Basic operation Speed setting, run, speed meter adjustmentSetting the speed and running the motor Checks prior to test runOperation status indication FWD or REV flickers Basic operation Speed setting, run, speed meter adjustmentTurn on the start switch STF or STR PU jog operationExternal jog operation To stop the inverter Changing exampleDisplay the present operation speed by pressing SET to It may take some time until the pointer movesUnit indication, operation status indication Names and functions of the operation panelNames and functions of the opera- tion panel Key indicationMonitoring Speed settingUsed to set the running speed in the PU operation mode Alarm *1 absentOnce, press SET , and restart the setting from the beginning Operation modeNames and functions of the opera- tion panel Help mode Alarm historyAlarm history clear Clears all alarm history All clear Parameter clearParameter setting mode Names and functions of the opera- tion panel Copy modeSpeed control Setting procedureSpeed control operation Speed control operationTorque restriction Speed control operation Operation command settingForward and reverse rotation commands terminals STF, STR Speed commandSecond torque restriction level Torque restriction levelPr deceleration torque Gain adjustmentPreset speed-speed Torque restrictions during acceleration and decelerationTorque control When 0 is set in Pr or Pr acceleration/deceleration timeTorque control operation Torque control operationOperation example Pr =0 O signalsFollowing table indicates the operations of the signals Signal Terminal Name RemarksPerform secure wiring. Refer to Set the PLG. Refer to Torque control operation Setting procedureTorque command right selection Torque command settingSpeed restriction When Pr = Used to give a speed restriction command10E +10V Position control operation Position command from parameter settingPosition command from PLC Position control operationAssumes that the Pr value is the factory setting Control mode switchover timingControl mode switchover timing 〈 Example Speed Position, when Pr = 4〉Start signal Easy gain tuningEasy gain tuning Easy gain tuning execution procedureLoad inertia estimation restriction conditions Easy gain tuning Precautions for easy gain tuningAutomatically set parameters by easy gain tuning Checking the Pr control system selection valuePage 3 Pr = 2 normal tuning/adaptive magnetic flux observer Online auto tuningOnline auto tuning 2 Pr =1 start-time tuning10V SettingOutput speed Torque %Read Pr to display the currently set gain speed Setting change 1.5 sCurrent analog voltage adjustment value Example When the analogValue is 100% Function list Simple mode parameters Function list Simple mode parametersSimple mode parameter list Pr maximum speed, Pr minimum speed Setting Carrier FrequencyYou can change the motor sound Refer to page 62 for Pr soft PW M controlRefer to page 46 for details Pr control system selection Setting Drive System Control Method RemarksRefer to page 43 for details Pr extended function display selectionFunction list Extended function parameters Function list Extended function parametersSpeed jump 1B Deceleration patternRegenerative Speed jump 1ADA1 terminal function Remote settingIntelligent mode Alarm occurrenceSpeed setting signal Applied motorPWM frequency Selection Online auto tuning Selection Auto tuning setting Reset selectionParameter write Disable selection Reverse rotation Operation mode117 Station number 123 Waiting time setting144 Speed setting SwitchoverStall prevention 156 Operation selection 157 OL signal outputTimer Power failureMeter clear DI1 terminal function Maker setting parameters. Do not make setting 169168 171 Actual operation hour236 Multi-speed setting 232 Multi-speed settingMulti-speed setting 233 234 Multi-speed setting286 Droop gain Command selectionSwitchover speed Command 357 In-position zone427 Excessive level error Position commandCommand pulse 420 Scaling factor Numerator Command filterAmount lower 4 digits Digital position464 Control sudden stop 465 First position feedValue RAM Torque command Selection 801 Torque characteristicCharacteristic 805 Torque command832 Speed setting filter 818 Easy gain tuning Response level setting 819822 Speed setting filter 826 Torque setting filter842 Torque bias Adjustment840 Torque bias selection 841 Torque biasSetting time 892 Maintenance output 874 OLT level settingFault definition 890 Maintenance outputErrors Alarms Errors AlarmsMajor faults Inv. Overload OV During AccOV During Dec Motor OverloadUnder Voltage Br. Cct. FaultGround Fault Inst. Pwr. LossStll Prev STP OL shown during stall OH FaultOption Fault Option slot alarm 1 toPU Leave Out Fault 1 to FaultCPU Fault Corrupt MemryOperation Panel P12 FaultIndication Fault Name Operation Panel P24Overspeed occurrence No encoder signalExcessive position error No encoder a signalMinor fault Fan FailureStall prevention Operation Panel Err Indication Reset from operation panel Errors Alarms How to recover from PU stop error PSResetting the inverter Correspondences between digital and actual charactersCorrespondences between digital and actual characters Memo Vector control TroubleshootingTroubleshooting Motor generates abnormal noiseVector control Troubleshooting Motor does not rotateParameter Command beenIs the torque For speed restriction?F control Troubleshooting Motor generates heat abnormally Troubleshooting Motor hunts Speed controlBeing made? Troubleshooting Machine operates unstably Troubleshooting Speed command does not match motor speed Have you set the motor type? Is the PLG setting correct?Does the inverters speed command match the motor speed? Troubleshooting Motor rotates but speed does not change Pr , Pr Is an external Troubleshooting Torque control is not exercised normallyIs the wiring length short? Torque controlFilter Pr Is the torque command unvaried?Reduce noise Frequency low?Check items Precautions for maintenance and inspectionPrecautions for maintenance and inspection Insulation resistance test using meggerPrecautions for maintenance and inspection Pressure test Daily and periodic inspectionDo not conduct a pressure test. Deterioration may occur Area Inspection Description Replacement of partsPart Name Standard Replacement Interval Description IntervalCooling fan Smoothing capacitorsRelays Examples of Measuring Points and Instruments Measurement of main circuit voltages, currents and powersPf2 = Measuring Points and Instruments100% Pf1 = 100%Model specifications Model specifications10.0 14.5 18.5 27.5 35.5 51.8 132 Three-phase, 380 to 480V 50Hz/60HzThree-phase, 380V to 480V 50Hz/60Hz 10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0Common specifications Common specificationsFR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K Outline dimension drawingsOutline dimension drawings Inverter outline dimension drawingsFR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K FR-V520-18.5K250 Inverter Type FR-V520-22K, 30K‚ 37K !FR-V540-22K, 30K‚ 37KSF-V5RH 2K ‚ 3K SF-V5RH 1KSF-V5RH 5K ‚ 7K 110 SF-V5RH 30K ‚ 37K ‚ 45K ‚ 55KPrint Date Manual Number Revision For Maximum Safety