Contents
Important Safety Instructions
FRP Proportioner
Contents
Related Manuals
Agency Approvals
Manual Description
Models
No Cart Cart, Mast, and Boom
Hose
Length Ratio
Accessories
Skin Injection Hazard
Toxic Fluid or Fumes Hazard
3A2012J
Important Two-Component Material Information
Material Self-ignition
Changing Materials
Keep Resin and Catalyst Components Separate
Overview
Typical Applications
Component Identification
Key
Air Control Panel
Air Motor and Resin Displacement Pump
Pressure relief/recirculation valve P relieves pres
Pressure relief/recirculation fluid outlet P1 place
Pressurized fluid outlet on filter R connect fluid
Catalyst Pump
Catalyst Pump Components
Solvent Flush Systems
Solvent Flush Diaphragm Pump
Solvent Flush Asme and CE-Approved Pressure Pot
Setup
Before Installation
Location Requirements
System Mounting Wall Mount Systems Only
For systems bolting directly to wall not using a pole
System Assembly
For cart and boom systems only, install legs
Spring Chain Roving Guides Deflector Plates
Ground Wire
Grounding
Connect Fluid and Air Lines
Air Connections
Catalyst Pump Pressure Relief Valve
Flush Before First Use
Fill Supply Tanks
Solvent Flush Connections if applicable
Gun Connections
Pressure Relief Procedure and Shutdown
Operation
Trigger Lock
Boom Operation
Operation
Startup
For internal mix proportioners only, check solvent line
Follow Pressure Relief Procedure and Shut- down on
Prime
Operation
3A2012J
Flush
Spray
External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 bar
AAC Air Adjustment
Follow Pressure Relief Procedure and Shutdown on
Run Mode
Setup Mode
DataTrak Operation
Operation
Runaway Monitor
Solenoid Release Button
Diagnostics
Prime/Flush
Counter/Totalizer
Display
Diagnostic Codes Symbol Code Name Diagnosis Cause
Replace DataTrak Battery or Fuse
Disconnect DataTrak
Maintenance
Components
Task Schedule Inspect pump wetcup Daily
Troubleshooting
Resin Pump
Spray pattern Mendations Fluid is too thin or too thick
Disconnect the Displacement Pump
Repair
General Information
Reconnect the Displacement Pump
Align cylinder and adapter plate
Disconnect the Air Motor
Reconnect the Air Motor
Ti18456c
Replace Pumpline
Repair Catalyst Pump
Remove Catalyst Pump from System
Disassemble Catalyst Pump
Repair Throat and Piston Seals
Repair Foot Valve
Assemble Catalyst Pump
Catalyst Pump Details
System Parts
Systems
152 24M692 SPACER, ball joint
Wall or Pole Mount KIT
Wall or Pole Mount KIT
Wall or Pole Mount KIT
Carts
Quantity
System Parts
Wall or Pole Mount Kit, 16N918
Part Description Qty
Boom, 16N761
Air Panel
Slave Pump Linkage, 16P125
Resin Pumplines
Part Description 131 171
Connecting Kit
Air Motor and Pump for Resin Pumpline
Gun
Coupling Collars
Resin Filter
24F620
Mesh Pack
Resin Supply Hose
16M736
3A2012J
Catalyst Slave Pumps
922 930 940
Installation Tools not shown
Catalyst Pumps
Catalyst Reservoir
16P425
Cart not included in kit, shown for reference only
Hose Bundles
Quantity
Accessory Parts Heater Kits
16N014 and 16N015 Kits
16N0169, 16N017, 16N018, and 16N019 Kits
Nipple
Solvent Pressure Pot Kits
Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894
Asme and CE-Approved Pressure Pots, 16M874 and 16M875
Tube
Solvent Diaphragm Pumps
Gallon 16M560 and 5-gallon 16M561
DataTrak Upgrade Kit
16M881
Carts for 55 Gallon Barrel, 16M896
Roving Box Bracket
16M961
Extension Hoses
Gel Hose
Chop Hose
For external gel
Dimensions
Cart and Boom
Top View
Cart Only
Wall/Pole Mount
Technical Data
Pumpline Wall Mounting Bracket Dimensions
Pumpline Technical Data
3A2012J
Graco Standard Warranty
Graco Information