Graco ti18524d, ti18496b Important Two-Component Material Information, Material Self-ignition

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							Important Two-Component Material Information
Polyester Resins and Gel-Coats						Spraying and Lamination Operations

Spraying materials containing polyester resin and gel-coats creates potentially harmful mist, vapors and atomized particulates. Prevent inhalation by providing sufficient ventilation and the use of respirators in the work area.

Read the material manufacturer’s warnings and mate- rial MSDSs to know specific hazards and precautions related to polyester resins and gel-coats.

To prevent contact with polyester resins and gel-coats, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons and goggles are required for everyone in the work area.

Remove all accumulations of overspray, FRP sand- ings, etc. from the building as they occur. If this waste is allowed to build up, spillage of catalyst is more likely to start a fire.

If cleaning solvents are required, read material manu- facture’s warnings and material MSDS to know spe- cific hazards and precautions. (Graco recommends that clean-up solvents be nonflammable.)

Graco recommends that you consult OSHA Sections 1910.94, 1910.106, 1910.107 and NFPA No. 33, and NFPA No. 91 for further guidance.

Important Two-Component Material Information

Material Self-ignition

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

Changing Materials

•When changing materials, flush the equipment mul- tiple times to ensure it is thoroughly clean.

•Always clean the fluid inlet strainers after flushing.

•Check with your material manufacturer for chemical compatibility.

Keep Resin and Catalyst Components Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange catalyst (usually MEKP) and resin (usually polyester resin or gel-coat) parts.

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Contents FRP Proportioner Important Safety InstructionsContents Related Manuals Agency ApprovalsManual Description No Cart Cart, Mast, and Boom ModelsHose Length RatioAccessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Material Self-ignition Important Two-Component Material InformationChanging Materials Keep Resin and Catalyst Components SeparateTypical Applications OverviewKey Component IdentificationAir Control Panel Pressure relief/recirculation valve P relieves pres Air Motor and Resin Displacement PumpPressure relief/recirculation fluid outlet P1 place Pressurized fluid outlet on filter R connect fluidCatalyst Pump Components Catalyst PumpSolvent Flush Systems Solvent Flush Diaphragm PumpSolvent Flush Asme and CE-Approved Pressure Pot Before Installation SetupLocation Requirements System Mounting Wall Mount Systems OnlyFor systems bolting directly to wall not using a pole For cart and boom systems only, install legs System AssemblySpring Chain Roving Guides Deflector Plates Grounding Ground WireAir Connections Connect Fluid and Air LinesCatalyst Pump Pressure Relief Valve Fill Supply Tanks Flush Before First UseSolvent Flush Connections if applicable Gun ConnectionsOperation Pressure Relief Procedure and ShutdownTrigger Lock Boom OperationOperation For internal mix proportioners only, check solvent line StartupPrime Follow Pressure Relief Procedure and Shut- down onOperation 3A2012J Flush External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 bar SprayFollow Pressure Relief Procedure and Shutdown on AAC Air AdjustmentRun Mode Setup ModeDataTrak Operation Operation Solenoid Release Button Runaway MonitorPrime/Flush DiagnosticsCounter/Totalizer DisplayDiagnostic Codes Symbol Code Name Diagnosis Cause Disconnect DataTrak Replace DataTrak Battery or FuseMaintenance ComponentsTask Schedule Inspect pump wetcup Daily Resin Pump TroubleshootingSpray pattern Mendations Fluid is too thin or too thick Disconnect the Displacement Pump RepairGeneral Information Align cylinder and adapter plate Reconnect the Displacement PumpReconnect the Air Motor Disconnect the Air MotorTi18456c Replace Pumpline Remove Catalyst Pump from System Repair Catalyst PumpDisassemble Catalyst Pump Repair Throat and Piston SealsAssemble Catalyst Pump Repair Foot ValveCatalyst Pump Details Systems System Parts152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Quantity CartsSystem Parts Part Description Qty Wall or Pole Mount Kit, 16N918Boom, 16N761 Air Panel Slave Pump Linkage, 16P125 Part Description 131 171 Resin PumplinesAir Motor and Pump for Resin Pumpline Connecting KitGun Coupling CollarsResin Filter 24F620Mesh Pack 16M736 Resin Supply Hose3A2012J 922 930 940 Catalyst Slave PumpsCatalyst Pumps Installation Tools not shown16P425 Catalyst ReservoirCart not included in kit, shown for reference only Hose Bundles Quantity Accessory Parts Heater Kits 16N014 and 16N015 Kits16N0169, 16N017, 16N018, and 16N019 Kits Nipple Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894 Solvent Pressure Pot KitsTube Asme and CE-Approved Pressure Pots, 16M874 and 16M875Gallon 16M560 and 5-gallon 16M561 Solvent Diaphragm Pumps16M881 DataTrak Upgrade KitCarts for 55 Gallon Barrel, 16M896 16M961 Roving Box BracketGel Hose Extension HosesChop Hose For external gelDimensions Cart and BoomTop View Wall/Pole Mount Cart OnlyPumpline Wall Mounting Bracket Dimensions Technical DataPumpline Technical Data 3A2012J Graco Information Graco Standard Warranty