Graco ti18496b, ti18524d, ti18526c specifications Diagnostic Codes Symbol Code Name Diagnosis Cause

Page 37

 

 

 

 

 

 

 

 

 

 

 

Operation

 

 

 

 

 

 

 

 

Table 1: Diagnostic Codes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbol

 

Code

Code Name

Diagnosis

 

Cause

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Runaway

Pump running faster than set

•

Increased air pressure.

 

 

 

 

 

 

 

 

(DataTrak only)

runaway limit.

•

Increased fluid output.

 

 

 

 

 

 

 

 

 

 

•

Exhausted fluid supply.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E-1

Diving Up

Leak during upstroke.

Worn piston valve or packings.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E-2

Diving Down

Leak during downstroke.

Worn intake valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E-3

Low Battery

Battery voltage too low to stop

Low battery. Replace battery;

 

 

 

 

 

 

 

 

 

runaway.

see page 38.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E-4

Service

Problem with stopping runaway.

•

Damaged solenoid.

 

 

 

 

 

 

 

 

Component 1

 

•

Damaged valve carriage.

 

 

 

 

 

 

 

 

(units with

 

• Runaway (RT, FIG. 31) pro-

 

 

 

 

 

 

 

 

runaway

 

 

tection may be enabled with

 

 

 

 

 

 

 

 

protection only)

 

 

 

 

 

 

 

 

 

 

 

 

pump that is not equipped

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with a runaway solenoid

 

 

 

 

 

 

 

 

 

 

 

valve. Enter setup screen

 

 

 

 

 

 

 

 

 

 

 

and disable runaway protec-

 

 

 

 

 

 

 

 

 

 

 

tion.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E-4

Disconnected

Solenoid is disconnected.

•

Solenoid unplugged.

 

 

 

 

 

 

 

 

Solenoid

 

•

Damaged solenoid wires.

 

 

 

 

 

 

 

 

(units with

 

 

 

 

 

 

 

 

 

 

Solenoid is not engaging piston

• Bracket and solenoid not

 

 

 

 

 

 

 

 

runaway

cup.

 

tight against air valve hous-

 

 

 

 

 

 

 

 

protection only)

 

 

ing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E-5

Service

Problem with sensing valve

•

Sensors unplugged.

 

 

 

 

 

 

 

 

Component 2

movement.

•

Sensors mounted incor-

 

 

 

 

 

 

 

 

 

 

 

rectly.

 

 

 

 

 

 

 

 

 

 

•

Damaged sensors.

 

 

 

 

 

 

 

 

 

 

•

Damaged valve carriage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E-6

Blown Fuse

Fuse is blown. Replace fuse;

• Faulty solenoid or solenoid

 

 

 

 

 

 

 

 

 

see page 38.

 

wiring.

 

 

 

 

 

 

 

 

 

 

•

Extreme temperatures

 

 

 

 

 

 

 

 

 

 

 

(above 140°F [60°C]).

 

 

 

 

 

 

 

 

 

 

• Runaway (RT, FIG. 31) pro-

 

 

 

 

 

 

 

 

 

 

 

tection may be enabled with

 

 

 

 

 

 

 

 

 

 

 

pump that is not equipped

 

 

 

 

 

 

 

 

 

 

 

with a runaway solenoid

 

 

 

 

 

 

 

 

 

 

 

valve. Enter setup screen

 

 

 

 

 

 

 

 

 

 

 

and disable runaway protec-

 

 

 

 

 

 

 

 

 

 

 

tion.

 

 

 

 

 

 

 

 

 

 

 

 

3A2012J

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Contents FRP Proportioner Important Safety InstructionsContents Agency Approvals Related ManualsManual Description No Cart Cart, Mast, and Boom ModelsHose Length RatioAccessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Material Self-ignition Important Two-Component Material InformationChanging Materials Keep Resin and Catalyst Components SeparateTypical Applications OverviewKey Component IdentificationAir Control Panel Pressure relief/recirculation valve P relieves pres Air Motor and Resin Displacement PumpPressure relief/recirculation fluid outlet P1 place Pressurized fluid outlet on filter R connect fluidCatalyst Pump Components Catalyst PumpSolvent Flush Diaphragm Pump Solvent Flush SystemsSolvent Flush Asme and CE-Approved Pressure Pot Before Installation SetupLocation Requirements System Mounting Wall Mount Systems OnlyFor systems bolting directly to wall not using a pole For cart and boom systems only, install legs System AssemblySpring Chain Roving Guides Deflector Plates Grounding Ground WireAir Connections Connect Fluid and Air LinesCatalyst Pump Pressure Relief Valve Fill Supply Tanks Flush Before First UseSolvent Flush Connections if applicable Gun ConnectionsOperation Pressure Relief Procedure and ShutdownTrigger Lock Boom OperationOperation For internal mix proportioners only, check solvent line StartupPrime Follow Pressure Relief Procedure and Shut- down onOperation 3A2012J Flush External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 bar SprayFollow Pressure Relief Procedure and Shutdown on AAC Air AdjustmentSetup Mode Run ModeDataTrak Operation Operation Solenoid Release Button Runaway MonitorPrime/Flush DiagnosticsCounter/Totalizer DisplayDiagnostic Codes Symbol Code Name Diagnosis Cause Disconnect DataTrak Replace DataTrak Battery or FuseComponents MaintenanceTask Schedule Inspect pump wetcup Daily Resin Pump TroubleshootingSpray pattern Mendations Fluid is too thin or too thick Repair Disconnect the Displacement PumpGeneral Information Align cylinder and adapter plate Reconnect the Displacement PumpReconnect the Air Motor Disconnect the Air MotorTi18456c Replace Pumpline Remove Catalyst Pump from System Repair Catalyst PumpDisassemble Catalyst Pump Repair Throat and Piston SealsAssemble Catalyst Pump Repair Foot ValveCatalyst Pump Details Systems System Parts152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Quantity CartsSystem Parts Part Description Qty Wall or Pole Mount Kit, 16N918Boom, 16N761 Air Panel Slave Pump Linkage, 16P125 Part Description 131 171 Resin PumplinesAir Motor and Pump for Resin Pumpline Connecting KitGun Coupling Collars24F620 Resin FilterMesh Pack 16M736 Resin Supply Hose3A2012J 922 930 940 Catalyst Slave PumpsCatalyst Pumps Installation Tools not shown16P425 Catalyst ReservoirCart not included in kit, shown for reference only Hose Bundles Quantity 16N014 and 16N015 Kits Accessory Parts Heater Kits16N0169, 16N017, 16N018, and 16N019 Kits Nipple Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894 Solvent Pressure Pot KitsTube Asme and CE-Approved Pressure Pots, 16M874 and 16M875Gallon 16M560 and 5-gallon 16M561 Solvent Diaphragm Pumps16M881 DataTrak Upgrade KitCarts for 55 Gallon Barrel, 16M896 16M961 Roving Box BracketGel Hose Extension HosesChop Hose For external gelCart and Boom DimensionsTop View Wall/Pole Mount Cart OnlyPumpline Wall Mounting Bracket Dimensions Technical DataPumpline Technical Data 3A2012J Graco Information Graco Standard Warranty
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