Graco ti18496b, ti18524d, ti18526c specifications Setup, Before Installation, Location Requirements

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Setup

Setup

To avoid fire and explosion and electric shock, FRP proportioners are not approved for use in hazardous

locations unless all accessories, all kits, and all wiring meet local, state, and national codes. See Agency Approvals on page 3.

FRP proportioners are not approved for use in hazard-

ous locations unless all accessories, all kits, and all wir- ing meet local, state, and national codes. See Agency Approvals on page 3.

This section provides instructions for basic system setup of the FRP proportioner. See the separate component manuals for detailed information.

Before Installation

•Have all system and component documentation available during installation.

•See component manuals for specific data on compo- nent requirements. Data presented here applies to the FRP assemblies only.

•Be sure all accessories are adequately sized and pressure-rated to meet system requirements. Acces- sories are available from Graco.

Component identification illustrations are only a guide for selecting and installing system components and accessories. Contact your Graco distributor for assis- tance in designing a system to suit your particular needs.

Location Requirements

Refer to Dimensions, page 81, for mounting and clear- ance dimensions.

Cart Mount Systems

•Position the FRP proportioner so the air controls and catalyst ratio adjustment arm are easily acces- sible.

•If using a cart and boom system, ensure there is enough space overhead and surrounding the pro- portioner for the boom and mast to fully extend.

•Place on a flat and level surface.

System Mounting (Wall Mount Systems Only)

To reduce the risk of skin injection injury, make sure

the system is depressurized before mounting any pump assembly. See the Pressure Relief Procedure and Shutdown on page 24.

For ease of operation and service, make sure the pump air inlet, fluid inlet, and fluid outlet ports are easily accessible. Mount the catalyst reservoir above the cata- lyst pump to enable gravity feed. Be sure the bracket is level.

ti18527d

NOTICE

To prevent damage to the system caused by the sys- tem falling off the wall, be sure the wall can support the weight of the pump, bracket, hoses and accesso- ries, and stress caused during pump operation.

1.For systems using pole mount:

a.Insert pole clamp bolts through catalyst reser- voir mounting plate then each of the two upper pole clamps, then install and tighten nuts to secure mounting plate and clamps in place.

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3A2012J

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Contents Important Safety Instructions FRP ProportionerContents Agency Approvals Related ManualsManual Description Models No Cart Cart, Mast, and BoomHose Length RatioAccessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Important Two-Component Material Information Material Self-ignitionChanging Materials Keep Resin and Catalyst Components SeparateOverview Typical ApplicationsComponent Identification KeyAir Control Panel Air Motor and Resin Displacement Pump Pressure relief/recirculation valve P relieves presPressure relief/recirculation fluid outlet P1 place Pressurized fluid outlet on filter R connect fluidCatalyst Pump Catalyst Pump ComponentsSolvent Flush Diaphragm Pump Solvent Flush SystemsSolvent Flush Asme and CE-Approved Pressure Pot Setup Before InstallationLocation Requirements System Mounting Wall Mount Systems OnlyFor systems bolting directly to wall not using a pole System Assembly For cart and boom systems only, install legsSpring Chain Roving Guides Deflector Plates Ground Wire GroundingConnect Fluid and Air Lines Air ConnectionsCatalyst Pump Pressure Relief Valve Flush Before First Use Fill Supply TanksSolvent Flush Connections if applicable Gun ConnectionsPressure Relief Procedure and Shutdown OperationTrigger Lock Boom OperationOperation Startup For internal mix proportioners only, check solvent lineFollow Pressure Relief Procedure and Shut- down on PrimeOperation 3A2012J Flush Spray External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 barAAC Air Adjustment Follow Pressure Relief Procedure and Shutdown onSetup Mode Run ModeDataTrak Operation Operation Runaway Monitor Solenoid Release ButtonDiagnostics Prime/FlushCounter/Totalizer DisplayDiagnostic Codes Symbol Code Name Diagnosis Cause Replace DataTrak Battery or Fuse Disconnect DataTrakComponents MaintenanceTask Schedule Inspect pump wetcup Daily Troubleshooting Resin PumpSpray pattern Mendations Fluid is too thin or too thick Repair Disconnect the Displacement PumpGeneral Information Reconnect the Displacement Pump Align cylinder and adapter plateDisconnect the Air Motor Reconnect the Air MotorTi18456c Replace Pumpline Repair Catalyst Pump Remove Catalyst Pump from SystemDisassemble Catalyst Pump Repair Throat and Piston SealsRepair Foot Valve Assemble Catalyst PumpCatalyst Pump Details System Parts Systems152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Carts QuantitySystem Parts Wall or Pole Mount Kit, 16N918 Part Description QtyBoom, 16N761 Air Panel Slave Pump Linkage, 16P125 Resin Pumplines Part Description 131 171Connecting Kit Air Motor and Pump for Resin PumplineGun Coupling Collars24F620 Resin FilterMesh Pack Resin Supply Hose 16M7363A2012J Catalyst Slave Pumps 922 930 940Installation Tools not shown Catalyst PumpsCatalyst Reservoir 16P425Cart not included in kit, shown for reference only Hose Bundles Quantity 16N014 and 16N015 Kits Accessory Parts Heater Kits16N0169, 16N017, 16N018, and 16N019 Kits Nipple Solvent Pressure Pot Kits Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894Asme and CE-Approved Pressure Pots, 16M874 and 16M875 TubeSolvent Diaphragm Pumps Gallon 16M560 and 5-gallon 16M561DataTrak Upgrade Kit 16M881Carts for 55 Gallon Barrel, 16M896 Roving Box Bracket 16M961Extension Hoses Gel HoseChop Hose For external gelCart and Boom DimensionsTop View Cart Only Wall/Pole MountTechnical Data Pumpline Wall Mounting Bracket DimensionsPumpline Technical Data 3A2012J Graco Standard Warranty Graco Information
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