Graco ti18524d, ti18496b, ti18526c System Assembly, For cart and boom systems only, install legs

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Setup

System Assembly

When the system is shipped from the factory some items may be shipped loose. Perform the following instructions to properly install each of the component items.

1.For cart and boom systems only, install legs:

a.With the system still on the pallet, use the sup- plied hardware to install the legs onto the base as shown below. The two longer legs should be installed on the air control panel side of the machine. The two non-locking casters should be installed on the two longer legs.

2. Connect heater (if ordered):

•Improperly installed or connected equipment may create a hazardous condition that can cause fire, explosion, or electric shock.

•Refer to heater manual listed on page 3 for detailed instructions and warnings.

•You must have a qualified electrician connect heater wiring. Ensure wiring and installation com- ply with local electrical codes for hazardous areas.

•Wiring, wiring connections, switches, and electrical distribution panel must all meet flame-proof (explo- sion-proof) requirements.

a.Use supplied hardware to install heater onto pole as shown below. Position the heater to ease hose routing between pump and heater. See Heater Kits manual for bolt hole patterns.

ti18523c

b.Use a forklift to raise the system off of the pallet, remove the pallet, then place item directly on the floor.

Viscon Heater Shown

ti18529b

b. Connect heater electrical connections. See heater manual listed on page 3 for detailed instructions.

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3A2012J

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Contents Important Safety Instructions FRP ProportionerContents Related Manuals Agency ApprovalsManual Description Hose ModelsNo Cart Cart, Mast, and Boom Length RatioAccessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Changing Materials Important Two-Component Material InformationMaterial Self-ignition Keep Resin and Catalyst Components SeparateOverview Typical ApplicationsComponent Identification KeyAir Control Panel Pressure relief/recirculation fluid outlet P1 place Air Motor and Resin Displacement PumpPressure relief/recirculation valve P relieves pres Pressurized fluid outlet on filter R connect fluidCatalyst Pump Catalyst Pump ComponentsSolvent Flush Systems Solvent Flush Diaphragm PumpSolvent Flush Asme and CE-Approved Pressure Pot Location Requirements SetupBefore Installation System Mounting Wall Mount Systems OnlyFor systems bolting directly to wall not using a pole System Assembly For cart and boom systems only, install legsSpring Chain Roving Guides Deflector Plates Ground Wire GroundingConnect Fluid and Air Lines Air ConnectionsCatalyst Pump Pressure Relief Valve Solvent Flush Connections if applicable Flush Before First UseFill Supply Tanks Gun ConnectionsTrigger Lock Pressure Relief Procedure and ShutdownOperation Boom OperationOperation Startup For internal mix proportioners only, check solvent lineFollow Pressure Relief Procedure and Shut- down on PrimeOperation 3A2012J Flush Spray External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 barAAC Air Adjustment Follow Pressure Relief Procedure and Shutdown onRun Mode Setup ModeDataTrak Operation Operation Runaway Monitor Solenoid Release ButtonCounter/Totalizer DiagnosticsPrime/Flush DisplayDiagnostic Codes Symbol Code Name Diagnosis Cause Replace DataTrak Battery or Fuse Disconnect DataTrakMaintenance ComponentsTask Schedule Inspect pump wetcup Daily Troubleshooting Resin PumpSpray pattern Mendations Fluid is too thin or too thick Disconnect the Displacement Pump RepairGeneral Information Reconnect the Displacement Pump Align cylinder and adapter plateDisconnect the Air Motor Reconnect the Air MotorTi18456c Replace Pumpline Disassemble Catalyst Pump Repair Catalyst PumpRemove Catalyst Pump from System Repair Throat and Piston SealsRepair Foot Valve Assemble Catalyst PumpCatalyst Pump Details System Parts Systems152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Carts QuantitySystem Parts Wall or Pole Mount Kit, 16N918 Part Description QtyBoom, 16N761 Air Panel Slave Pump Linkage, 16P125 Resin Pumplines Part Description 131 171Gun Connecting KitAir Motor and Pump for Resin Pumpline Coupling CollarsResin Filter 24F620Mesh Pack Resin Supply Hose 16M7363A2012J Catalyst Slave Pumps 922 930 940Installation Tools not shown Catalyst PumpsCatalyst Reservoir 16P425Cart not included in kit, shown for reference only Hose Bundles Quantity Accessory Parts Heater Kits 16N014 and 16N015 Kits16N0169, 16N017, 16N018, and 16N019 Kits Nipple Solvent Pressure Pot Kits Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894Asme and CE-Approved Pressure Pots, 16M874 and 16M875 TubeSolvent Diaphragm Pumps Gallon 16M560 and 5-gallon 16M561DataTrak Upgrade Kit 16M881Carts for 55 Gallon Barrel, 16M896 Roving Box Bracket 16M961Chop Hose Extension HosesGel Hose For external gelDimensions Cart and BoomTop View Cart Only Wall/Pole MountTechnical Data Pumpline Wall Mounting Bracket DimensionsPumpline Technical Data 3A2012J Graco Standard Warranty Graco Information