Graco ti18524d, ti18496b, ti18526c specifications Connect Fluid and Air Lines, Air Connections

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Connect Fluid and Air Lines

Setup

Air Connections

Oil left in the system at the factory can react with cata- lyst and create a fire or explosion.

•Flush before first use.

•Do not add catalyst to the catalyst reservoir until the system has been flushed.

NOTE: When connecting gun hose bundle, the whip end connections in the bundle should be connected to the gun and the non-whip end connections should be connected to the proportioner. The whip end of the bun- dle is the end with more flexible lines. See gun manual for hose bundle connection details and individual hose identification.

Resin (Whip	Solvent/ AAC Air
Hose)
Air (Chop/	Catalyst
Air (Chop/
Internal Gel	External Atomizing/
AAC)	Internal Chop AAC Air
FIG. 6: Hose End Diagram

1.Verify air line from air outlet 1 (AC) on air control panel is connected to air inlet (M) on air motor. See FIG. 2 on page 13 and FIG. 7.

2.Connect AAC air line from gun hose bundle to air outlet 3 (AM) on air control panel. See gun manual for AAC air line identification.

3.External mix proportioners only: Connect the sup- plied air tubing attached to air outlet 2 (AF) to atom-

ized air line on gun.

Internal mix proportioners only: Connect the sup- plied air tubing attached to air outlet 2 (AF) to sol- vent pump air inlet. See FIG. 4 on page 15.

4.Chop systems only: Remove plug then connect the chop air line (0.375 in. tube) in the gun hose bundle to the chop air fitting (AN) on the air control panel.

5.Verify air shutoff valve (AP) is closed (handle is ver- tical) then connect the air supply line to the air inlet (AA) on the air control panel.

AH FRONT

AK

AC REAR

AM

AE

AD

AF

ti21338a

AP

AN

ti21339a

AG AB

FIG. 7: Air Control Panel Components

AA

Air Outlet Fitting
Details	Internal Chop	External Chop	Internal Gel	External Gel

Air Outlet 2 (AF)	3/8 tube	1/4 tube	3/8 tube	1/4 tube

Air Outlet 3 (AM)	1/4 tube	1/8 npt	3/8 tube	1/8 npt

Air Outlet 4 (AN)★	1/2 tube	1/2 tube	Plugged	Plugged

★Includes a 1/2 to 3/8 reducer to adapt to older chop hose bundles.

3A2012J

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Contents FRP Proportioner Important Safety InstructionsContents Related Manuals Agency ApprovalsManual Description No Cart Cart, Mast, and Boom ModelsHose Length RatioAccessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Material Self-ignition Important Two-Component Material InformationChanging Materials Keep Resin and Catalyst Components SeparateTypical Applications OverviewKey Component IdentificationAir Control Panel Pressure relief/recirculation valve P relieves pres Air Motor and Resin Displacement PumpPressure relief/recirculation fluid outlet P1 place Pressurized fluid outlet on filter R connect fluidCatalyst Pump Components Catalyst PumpSolvent Flush Systems Solvent Flush Diaphragm PumpSolvent Flush Asme and CE-Approved Pressure Pot Before Installation SetupLocation Requirements System Mounting Wall Mount Systems OnlyFor systems bolting directly to wall not using a pole For cart and boom systems only, install legs System AssemblySpring Chain Roving Guides Deflector Plates Grounding Ground WireAir Connections Connect Fluid and Air LinesCatalyst Pump Pressure Relief Valve Fill Supply Tanks Flush Before First UseSolvent Flush Connections if applicable Gun ConnectionsOperation Pressure Relief Procedure and ShutdownTrigger Lock Boom OperationOperation For internal mix proportioners only, check solvent line StartupPrime Follow Pressure Relief Procedure and Shut- down onOperation 3A2012J Flush External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 bar SprayFollow Pressure Relief Procedure and Shutdown on AAC Air AdjustmentRun Mode Setup ModeDataTrak Operation Operation Solenoid Release Button Runaway MonitorPrime/Flush DiagnosticsCounter/Totalizer DisplayDiagnostic Codes Symbol Code Name Diagnosis Cause Disconnect DataTrak Replace DataTrak Battery or FuseMaintenance ComponentsTask Schedule Inspect pump wetcup Daily Resin Pump TroubleshootingSpray pattern Mendations Fluid is too thin or too thick Disconnect the Displacement Pump RepairGeneral Information Align cylinder and adapter plate Reconnect the Displacement PumpReconnect the Air Motor Disconnect the Air MotorTi18456c Replace Pumpline Remove Catalyst Pump from System Repair Catalyst PumpDisassemble Catalyst Pump Repair Throat and Piston SealsAssemble Catalyst Pump Repair Foot ValveCatalyst Pump Details Systems System Parts152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Quantity CartsSystem Parts Part Description Qty Wall or Pole Mount Kit, 16N918Boom, 16N761 Air Panel Slave Pump Linkage, 16P125 Part Description 131 171 Resin PumplinesAir Motor and Pump for Resin Pumpline Connecting KitGun Coupling CollarsResin Filter 24F620Mesh Pack 16M736 Resin Supply Hose3A2012J 922 930 940 Catalyst Slave PumpsCatalyst Pumps Installation Tools not shown16P425 Catalyst ReservoirCart not included in kit, shown for reference only Hose Bundles Quantity Accessory Parts Heater Kits 16N014 and 16N015 Kits16N0169, 16N017, 16N018, and 16N019 Kits Nipple Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894 Solvent Pressure Pot KitsTube Asme and CE-Approved Pressure Pots, 16M874 and 16M875Gallon 16M560 and 5-gallon 16M561 Solvent Diaphragm Pumps16M881 DataTrak Upgrade KitCarts for 55 Gallon Barrel, 16M896 16M961 Roving Box BracketGel Hose Extension HosesChop Hose For external gelDimensions Cart and BoomTop View Wall/Pole Mount Cart OnlyPumpline Wall Mounting Bracket Dimensions Technical DataPumpline Technical Data 3A2012J Graco Information Graco Standard Warranty