Graco ti18496b, ti18524d Reconnect the Displacement Pump, Align cylinder and adapter plate

Page 43

Reconnect the Displacement Pump

1.Disconnect air supply from air motor.

2.Hand-turn the displacement pump into the adapter plate.

3.Install coupler spring guard and TSL reservoir.

4.Hold the air motor piston rod up with one hand. With your other hand, put the coupling nut (A) on the dis- placement rod.

5.Put the coupling

	collars (B) into	B
	the coupling nut	B
	the coupling nut
	(A) so large
	flanges point	A
	upward.
	6. Gently let the air
	motor piston rod
	drop onto the dis-
	placement rod.	ti12817a
		ti12817a

Hand tighten the coupling nut (A).

7.Screw the displacement pump into the adapter plate (D) until the cylinder top is flush with the top of the adapter plate.

Cylinder, not wet cup, should be flush with plate.

D

ti12814a

FIG. 35. Align cylinder and adapter plate.

Repair

8.Align fluid outlet as shown and tighten the jam nut.

9.Align the TSL reservoir (C) and push it down into place.

10.Hold the flats of the motor rod with a wrench. Use another wrench to tighten the coupling nut (A). Torque to 75-80 ft-lb (102-108 N•m).

11.Reconnect air supply to motor.

3A2012J

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Contents FRP Proportioner Important Safety InstructionsContents Agency Approvals Related ManualsManual Description Length Ratio ModelsNo Cart Cart, Mast, and Boom HoseAccessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Keep Resin and Catalyst Components Separate Important Two-Component Material InformationMaterial Self-ignition Changing MaterialsTypical Applications OverviewKey Component IdentificationAir Control Panel Pressurized fluid outlet on filter R connect fluid Air Motor and Resin Displacement PumpPressure relief/recirculation valve P relieves pres Pressure relief/recirculation fluid outlet P1 placeCatalyst Pump Components Catalyst PumpSolvent Flush Diaphragm Pump Solvent Flush SystemsSolvent Flush Asme and CE-Approved Pressure Pot System Mounting Wall Mount Systems Only SetupBefore Installation Location RequirementsFor systems bolting directly to wall not using a pole For cart and boom systems only, install legs System AssemblySpring Chain Roving Guides Deflector Plates Grounding Ground WireAir Connections Connect Fluid and Air LinesCatalyst Pump Pressure Relief Valve Gun Connections Flush Before First UseFill Supply Tanks Solvent Flush Connections if applicableBoom Operation Pressure Relief Procedure and ShutdownOperation Trigger LockOperation For internal mix proportioners only, check solvent line StartupPrime Follow Pressure Relief Procedure and Shut- down onOperation 3A2012J Flush External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 bar SprayFollow Pressure Relief Procedure and Shutdown on AAC Air AdjustmentSetup Mode Run ModeDataTrak Operation Operation Solenoid Release Button Runaway MonitorDisplay DiagnosticsPrime/Flush Counter/TotalizerDiagnostic Codes Symbol Code Name Diagnosis Cause Disconnect DataTrak Replace DataTrak Battery or FuseComponents MaintenanceTask Schedule Inspect pump wetcup Daily Resin Pump TroubleshootingSpray pattern Mendations Fluid is too thin or too thick Repair Disconnect the Displacement PumpGeneral Information Align cylinder and adapter plate Reconnect the Displacement PumpReconnect the Air Motor Disconnect the Air MotorTi18456c Replace Pumpline Repair Throat and Piston Seals Repair Catalyst PumpRemove Catalyst Pump from System Disassemble Catalyst PumpAssemble Catalyst Pump Repair Foot ValveCatalyst Pump Details Systems System Parts152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Quantity CartsSystem Parts Part Description Qty Wall or Pole Mount Kit, 16N918Boom, 16N761 Air Panel Slave Pump Linkage, 16P125 Part Description 131 171 Resin PumplinesCoupling Collars Connecting KitAir Motor and Pump for Resin Pumpline Gun24F620 Resin FilterMesh Pack 16M736 Resin Supply Hose3A2012J 922 930 940 Catalyst Slave PumpsCatalyst Pumps Installation Tools not shown16P425 Catalyst ReservoirCart not included in kit, shown for reference only Hose Bundles Quantity 16N014 and 16N015 Kits Accessory Parts Heater Kits16N0169, 16N017, 16N018, and 16N019 Kits Nipple Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894 Solvent Pressure Pot KitsTube Asme and CE-Approved Pressure Pots, 16M874 and 16M875Gallon 16M560 and 5-gallon 16M561 Solvent Diaphragm Pumps16M881 DataTrak Upgrade KitCarts for 55 Gallon Barrel, 16M896 16M961 Roving Box BracketFor external gel Extension HosesGel Hose Chop HoseCart and Boom DimensionsTop View Wall/Pole Mount Cart OnlyPumpline Wall Mounting Bracket Dimensions Technical DataPumpline Technical Data 3A2012J Graco Information Graco Standard Warranty