Graco ti18496b, ti18524d, ti18526c specifications Operation

Page 28

Operation

5.Verify the pressure relief/recirculation valves on the resin pump is set to the pressure relief/recirculation position.

10.Turn the catalyst pump pressure relief/recirculation valve to the dispense position.

FIG. 17

6.Turn the main air supply pressure regulator fully counter-clockwise to relieve pressure and set to zero pressure. See FIG. 18.

7.Turn the main air supply ball valve to the open posi- tion. See FIG. 18.

8.Slowly turn the main air supply pressure regulator clockwise until the pump starts to move and will change-over by itself. Never turn past 20 psi (0.14 MPa, 1.4 bar). See FIG. 18.

FIG. 18

9.When material begins to flow and all air bubbles have been expelled, turn the resin pump pressure relief/recirculation valve to the dispense position.

FIG. 19

FIG. 20

11. Disengage the trigger lock on the gun. See FIG. 21.

To reduce the risk of exposure to the dispensed mate- rial mist, when performing the following step use a pail lid with a hole to dispense through. Seal around hole and gun with a rag to prevent splash back.

To reduce the risk of skin injection, be careful to keep fingers away from front of gun.

To reduce the risk of fire and explosion, use a grounded pail.

12.Purge air from resin and catalyst hoses: with a grounded bucket below the gun, press the gun against the side of the bucket and pull the trigger to dispense. Continue dispensing until air-free fluid is dispensed from both ports on the front of the gun. See FIG. 21. The pump air pressure may need to increase slightly until the material begins to flow.

FIG. 21

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3A2012J

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Contents Important Safety Instructions FRP ProportionerContents Agency Approvals Related ManualsManual Description Models No Cart Cart, Mast, and BoomHose Length RatioAccessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Important Two-Component Material Information Material Self-ignitionChanging Materials Keep Resin and Catalyst Components SeparateOverview Typical ApplicationsComponent Identification KeyAir Control Panel Air Motor and Resin Displacement Pump Pressure relief/recirculation valve P relieves presPressure relief/recirculation fluid outlet P1 place Pressurized fluid outlet on filter R connect fluidCatalyst Pump Catalyst Pump ComponentsSolvent Flush Diaphragm Pump Solvent Flush SystemsSolvent Flush Asme and CE-Approved Pressure Pot Setup Before InstallationLocation Requirements System Mounting Wall Mount Systems OnlyFor systems bolting directly to wall not using a pole System Assembly For cart and boom systems only, install legsSpring Chain Roving Guides Deflector Plates Ground Wire GroundingConnect Fluid and Air Lines Air ConnectionsCatalyst Pump Pressure Relief Valve Flush Before First Use Fill Supply TanksSolvent Flush Connections if applicable Gun ConnectionsPressure Relief Procedure and Shutdown OperationTrigger Lock Boom OperationOperation Startup For internal mix proportioners only, check solvent lineFollow Pressure Relief Procedure and Shut- down on PrimeOperation 3A2012J Flush Spray External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 barAAC Air Adjustment Follow Pressure Relief Procedure and Shutdown onSetup Mode Run ModeDataTrak Operation Operation Runaway Monitor Solenoid Release ButtonDiagnostics Prime/FlushCounter/Totalizer DisplayDiagnostic Codes Symbol Code Name Diagnosis Cause Replace DataTrak Battery or Fuse Disconnect DataTrakComponents MaintenanceTask Schedule Inspect pump wetcup Daily Troubleshooting Resin PumpSpray pattern Mendations Fluid is too thin or too thick Repair Disconnect the Displacement PumpGeneral Information Reconnect the Displacement Pump Align cylinder and adapter plateDisconnect the Air Motor Reconnect the Air MotorTi18456c Replace Pumpline Repair Catalyst Pump Remove Catalyst Pump from SystemDisassemble Catalyst Pump Repair Throat and Piston SealsRepair Foot Valve Assemble Catalyst PumpCatalyst Pump Details System Parts Systems152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Carts QuantitySystem Parts Wall or Pole Mount Kit, 16N918 Part Description QtyBoom, 16N761 Air Panel Slave Pump Linkage, 16P125 Resin Pumplines Part Description 131 171Connecting Kit Air Motor and Pump for Resin PumplineGun Coupling Collars24F620 Resin FilterMesh Pack Resin Supply Hose 16M7363A2012J Catalyst Slave Pumps 922 930 940Installation Tools not shown Catalyst PumpsCatalyst Reservoir 16P425Cart not included in kit, shown for reference only Hose Bundles Quantity 16N014 and 16N015 Kits Accessory Parts Heater Kits16N0169, 16N017, 16N018, and 16N019 Kits Nipple Solvent Pressure Pot Kits Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894Asme and CE-Approved Pressure Pots, 16M874 and 16M875 TubeSolvent Diaphragm Pumps Gallon 16M560 and 5-gallon 16M561DataTrak Upgrade Kit 16M881Carts for 55 Gallon Barrel, 16M896 Roving Box Bracket 16M961Extension Hoses Gel HoseChop Hose For external gelCart and Boom DimensionsTop View Cart Only Wall/Pole MountTechnical Data Pumpline Wall Mounting Bracket DimensionsPumpline Technical Data 3A2012J Graco Standard Warranty Graco Information