Graco ti18524d, ti18496b Maintenance, Components, Task Schedule Inspect pump wetcup Daily

Page 39

Maintenance

Maintenance

Task	Schedule

Inspect pump wetcup	Daily
and fill with TSL and
remove any particles or
residue

Remove resin pump	Daily
outlet filter and flush
debris

Inspect hoses for wear	Weekly
or damage and replace
immediately if found

Remove catalyst	As needed
reservoir filter and
clean with solvent

Replace catalyst	As needed
reservoir filter

Flush system	As needed

Components

See component manuals listed on page 3 for mainte- nance schedules and procedures for each component.

3A2012J

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Contents FRP Proportioner Important Safety InstructionsContents Related Manuals Agency ApprovalsManual Description Length Ratio ModelsNo Cart Cart, Mast, and Boom HoseAccessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Keep Resin and Catalyst Components Separate Important Two-Component Material InformationMaterial Self-ignition Changing MaterialsTypical Applications OverviewKey Component IdentificationAir Control Panel Pressurized fluid outlet on filter R connect fluid Air Motor and Resin Displacement PumpPressure relief/recirculation valve P relieves pres Pressure relief/recirculation fluid outlet P1 placeCatalyst Pump Components Catalyst PumpSolvent Flush Systems Solvent Flush Diaphragm PumpSolvent Flush Asme and CE-Approved Pressure Pot System Mounting Wall Mount Systems Only SetupBefore Installation Location RequirementsFor systems bolting directly to wall not using a pole For cart and boom systems only, install legs System AssemblySpring Chain Roving Guides Deflector Plates Grounding Ground WireAir Connections Connect Fluid and Air LinesCatalyst Pump Pressure Relief Valve Gun Connections Flush Before First UseFill Supply Tanks Solvent Flush Connections if applicableBoom Operation Pressure Relief Procedure and ShutdownOperation Trigger LockOperation For internal mix proportioners only, check solvent line StartupPrime Follow Pressure Relief Procedure and Shut- down onOperation 3A2012J Flush External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 bar SprayFollow Pressure Relief Procedure and Shutdown on AAC Air AdjustmentRun Mode Setup ModeDataTrak Operation Operation Solenoid Release Button Runaway MonitorDisplay DiagnosticsPrime/Flush Counter/TotalizerDiagnostic Codes Symbol Code Name Diagnosis Cause Disconnect DataTrak Replace DataTrak Battery or FuseMaintenance ComponentsTask Schedule Inspect pump wetcup Daily Resin Pump TroubleshootingSpray pattern Mendations Fluid is too thin or too thick Disconnect the Displacement Pump RepairGeneral Information Align cylinder and adapter plate Reconnect the Displacement PumpReconnect the Air Motor Disconnect the Air MotorTi18456c Replace Pumpline Repair Throat and Piston Seals Repair Catalyst PumpRemove Catalyst Pump from System Disassemble Catalyst PumpAssemble Catalyst Pump Repair Foot ValveCatalyst Pump Details Systems System Parts152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Quantity CartsSystem Parts Part Description Qty Wall or Pole Mount Kit, 16N918Boom, 16N761 Air Panel Slave Pump Linkage, 16P125 Part Description 131 171 Resin PumplinesCoupling Collars Connecting KitAir Motor and Pump for Resin Pumpline GunResin Filter 24F620Mesh Pack 16M736 Resin Supply Hose3A2012J 922 930 940 Catalyst Slave PumpsCatalyst Pumps Installation Tools not shown16P425 Catalyst ReservoirCart not included in kit, shown for reference only Hose Bundles Quantity Accessory Parts Heater Kits 16N014 and 16N015 Kits16N0169, 16N017, 16N018, and 16N019 Kits Nipple Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894 Solvent Pressure Pot KitsTube Asme and CE-Approved Pressure Pots, 16M874 and 16M875Gallon 16M560 and 5-gallon 16M561 Solvent Diaphragm Pumps16M881 DataTrak Upgrade KitCarts for 55 Gallon Barrel, 16M896 16M961 Roving Box BracketFor external gel Extension HosesGel Hose Chop HoseDimensions Cart and BoomTop View Wall/Pole Mount Cart OnlyPumpline Wall Mounting Bracket Dimensions Technical DataPumpline Technical Data 3A2012J Graco Information Graco Standard Warranty