Cal Flame Problem Misalignment of Ignitor on Burner, Problem Yellow Flame, G3000 Waterfall

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Appendix

 

nose pliers. Carefully lift each burner up and away from the gas orifice. Remove the orifice

 

from the control valve. Gently clear any obstruction with a fine wire. Reinstall orifice,

 

reinstall burners over orifices and seat burner peg into position hole at the bottom ledge of

 

the firebox. Replace cotter pins. Replace cooking components and grease collectors. If an

 

obstruction is suspected in the control valve, please contact your local Cal Flame dealer for

 

assistance.

Problem:

Misalignment of Ignitor on Burner

Solution:

Check for proper position of electrode tip. The tip of the electrode should be pointing for-

 

ward towards the front of the burner and should be free of grease to allow proper sparking.

 

The ignition wire should be connected firmly to the valve ignition device and electrode.

 

Replace the ignition wire if it is frayed or cracked. With gas supply closed and all control

 

knobs set to the off position, check each position ignitor individually for presence of spark

 

at electrode. In turn, push each knob in fully and rotate about 1/4 turn to the left (counter-

 

clockwise) until you hear a loud click. The trigger hitting the strike block should produce a

 

blue spark at the electrode tip. Return control knob to the off position before checking the

 

next ignitor.

 

While the grill is still hot, you must wait for a minimum of five minutes before commenc-

 

ing re-ignition (this allows accumulated gas fumes to clear). If all checks/ corrections have

 

been made and gas grill fails to operate properly, contact your local Cal Flame dealer.

Problem:

Yellow Flame

Solution:

Once the entire burner is operating, check the flame color to be sure that flame color is

 

mostly blue. Some yellow at the tips may be present due to impurities in the fuel.

 

If the flame is golden or yellow in color, the reason could be seasoning salts, oil film, or

 

other foreign matter on the burner.

Problem:

Flashback

Solution:

When fire occurs in and around the burner tubes, immediately turn off gas at its source and

 

turn the control knob(s) clockwise to the ‘OFF’ position. Wait until the grill has cooled off

 

and then clean the burner tubes and burners as described on page of this manual.

G3000 Waterfall

Make sure 110V power is connected to the barbecue island input line.

Make sure the pump cord is connected to a 110V outlet line.

Check the water level before turning the pump on.

Maintain the water level above the submersible pump at all times. Do not exceed the water level above the barbecue island pond.

Check the plug to ensure the GFCI breaker is not tripped.

Waterfall Pump Replacement

1.Disconnect the main power source to the barbecue island.

2.Disconnect the submersible pump from the barbecue outlet line.

3.Remove the submersible pump from the barbecue island pond.

4.Pull out the pump power cord.

Page 54

Barbecue Owner’s Manual

 

www.calspas.com

12/17/04

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Contents $5.00 Contact Information Table of Contents Appendix General Safety Precautions Read This FirstPrecautions Regarding Children Other Common Sense PrecautionsWhat To Do If You Smell Gas Planning the Best Location For Your Barbecue Built-in InstallationCabinet Cut-Out Dimensions for Gas Grill and Accessories LocationModel Hardware Cutout Dimension Width Depth Height BARBECUE899BARBECUE874F Liquid Propane Gas Requirements LP Gas Hook UpLP Gas Manifold Pressure LP Gas Cylinder SpecificationLeak Testing Procedure for LP Gas LP Gas Supply PressureNatural Gas Requirements Assembly and Installation Infrared BurnersStucco Assembly Barbecue Island SectionsAssembly and Installation Rock / Stone Assembly For Models G-2500, G-2500F, G-2600, G-3000, G-3500F, G-3600Granite Kit Instructions Barbecue Cart End Shelves Modular CartsSide burner installation Side BurnersNew Access Doors Griddle installation and storage Griddle and Griddle StorageCanopy Wiring G3000 Island / Sports Bar CanopyLights Canopy AssemblyAudio/ Video A/V Cables AntennaMounting the G3000 Island/ Sports Bar Canopy Canopy mounting tabs and support sleevesAwning Installation Canopy final installationAwning Open/ Close Switch Third TV InstallationAssembly and Installation Assembly and Installation Electrical Diagram Assembly and Installation Cal Flame Familiarization Operating the GrillManually Lighting the Grill and Infrared Burners Electronically Lighting the Grill and Infrared BurnersLighting the Main Burner with a Paper Match Grilling Cooking with the RotisserieGrilling Hints Cooking with the Convection 3000 Grill Operating The RotisserieTOP View of Grill Roasts, Steaks and Chops PoultryPork Turning on and off the LightsSeafood Charcoal Grill Safety Practice to Avoid InjuriesLighting Instructions Drop-In Food Warmer GriddleGrilling Instructions Warming Drawer Temperature SettingsPreheating Instructions Safety Practice & Precautions Canopy Waterfall and Barbecue Island Waterfall LED LightsOperating the Cal Flame Entertainment Center Fixed colorsSplash Stereo System Entertainment SystemsRemote Control Operation Adjusting the Picture To restore the factory settings Description of Adjustment ItemsRemote Infrared Sensor/Repeater DVD Player and Surround Sound Processor Optional Operating the DVD System In TV ModeCal Flame Entertainment System Operation OperationSwitching Back to DVD Operation InstructionsBurners Cleaning InstructionsIsland Cabinets Grill RacksGriddle Drip PanCharcoal Grill Drop-in Food WarmerFood Warmer LED Light ReplacementGranite Top Donts TileDos Scratches and ChipsSynthetic Panel CleaningCare and maintenance of Tile Grout Stain Removal Guide Removal AgentCovering Your Stainless Steel Cart Care of Stainless Steel Carts & GrillsAfter Use Care Troubleshooting Procedures Problem Flashback Problem Misalignment of Ignitor on BurnerProblem Yellow Flame Waterfall Pump ReplacementAppendix Parts List Part Number BurnersCovers for CAL Flame Carts Warranty Limitations Warranty InformationWarranty Exclusions Lifetime Warranty 12/17/04