Teledyne 3000ZA-3X Zirconium Oxide Sensor Application Notes, Electronics and Signal Processing

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Trace Oxygen Analyzer

Operational Theory

 

 

 

Figure 2-2: Flow Diagram with Options

2.4 Zirconium Oxide Sensor Application Notes

The following sample gases require conditioning prior to entering the sensors:

Flammable gases such as methane, alcohol and carbon monoxide may cause a measurement error. They must be filtered from the sample gas before entering the cell.

Gases containing halogen atoms (F, Cl, Br, etc.) such as Freon, must be filtered before entering the cell. The sensor will be damaged by the decomposition of Freon.

Gases containing SOx, H2S, silicone vapor and adhesives must not enter the sensor. These components adversely affect the performance of the sensor.

Dust and oil should be filtered from the sample gas.

Water vapor in contact with the sensor will damage the sensor. Use a moisture trap or filter to remove any water vapor in the sample.

2.5 Electronics and Signal Processing

The Model 3000ZA Trace Oxygen Analyzer uses an 8031 microcontroller with 32 kB of RAM and 128 kB of ROM to control all signal processing, input/output, and display functions for the analyzer.

 

 

 

Teledyne Analytical Instruments

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Contents Model 3000ZA-3X 3000ZA-3X Specific Model Information Important Notice Safety Messages 3000ZA-3X Vii Table of Contents Testing the System Appendix MaintenanceModel 3000ZA Rear Panel Model 3000ZA Front PanelXii List of TablesIntroduction Main Features of the AnalyzerOverview Typical ApplicationsIntroduction 3000ZA-3X Model DesignationsModel 3000ZA Front Panel Front Panel Operator InterfaceData Entry Keys Function KeysDigital Meter Display Alphanumeric Interface ScreenAccess Door Rear Panel Equipment InterfaceStandby Button Optional ∙ 50-Pin Equipment Interface PortIntroduction Operational TheoryZrO2 Sensor Principles of OperationOperational Theory 3000ZA-3X Sample SystemZirconium Oxide Sensor Application Notes Electronics and Signal ProcessingOperational Theory 3000ZA-3X Component Location Electronic Block Diagram Installation Unpacking the AnalyzerMounting the Analyzer Installation 3000ZA-3X Gas Connections Rear Panel ConnectionsInstallation3000ZA-3X Electrical Connections Zero in and Span in OptionalEquipment Interface Connector Pin Arrangement Analog Output Connections Threshold AlarmAlarm Relay Contact Pins System AlarmRemote Calibration Connections Range ID Relay Connections Remote Probe Connections 2.3 RS-232 Port FET Series ResistanceCommands via RS-232 Input Testing the System Installing the Zirconium Oxide SensorsOperation Using the Data Entry and Function Buttons Style ConventionsKeys Description Escape EnterMenu/Screen Structure Analyze ScreenSystem Menu Hierarchy of Available Functions Enter Password T a Password routineChange Password Enter New Password T aModel Routine Logout RoutineAnalog-Out Adjust Routine Self-Test RoutineFilter Routine 20mA Gain 20mA Limit False Track in Cal Yes Auto-Calibration Timer Span MenuChange Stream Span Timer Span SensorSpan Value Span Auto Finish Span FinishSpan Begin Span Begin Begin Span?Zero Menu Zero FinishZero Value Zero Timer 7 min Zero TimerZero Begin Zero Begin Begin Zero?Alarm Active Alarms MenuAlarm Polarity AL-1 NON-LATCHING AL-1 20.00 ppm AL-2 ActiveAlarm Latching Alarm FailsafeAlarm Setpoint AL-1 80.00 ppmRange Menu Range SelectRange Select Auto Range Setpoints Manual Range SelectRoutine Maintenance MaintenanceSensor Replacement Removing the SensorMaintenance 3000ZA-3X Sensor Block with Middle Sensor Installed Fuse ReplacementSelf-Test Result Display System Self Diagnostic TestRear Panel Removal Remove only those screws marked with an Major Internal ComponentsTroubleshooting CleaningTrace Oxygen Analyzer Maintenance Maintenance 3000ZA-3X Teledyne Analytical Instruments Appendix SpecificationsOperating Temperature 5-35 C Qty Part Number Description Recommended 2-Year Spare Parts List19-inch Relay Rack Panel Mount Drawing ListFlow Rate Recommendations Application NotesRestriction Devices BY-PASS Conversions