Teledyne 3000ZA-3X Installation, Unpacking the Analyzer, Mounting the Analyzer

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Trace Oxygen Analyzer	Installation

Installation

Installation of the Model 3000ZA Analyzer includes:

1.Unpacking

2.Mounting

3.Gas connections

4.Electrical connections

5.Installing the sensor

6.Testing the system.

3.1Unpacking the Analyzer

The analyzer is shipped with all the materials you need to install and prepare the system for operation. Carefully unpack the analyzer and inspect it for damage. Immediately report any damage to the shipping agent.

3.2 Mounting the Analyzer

The Model 3000ZA is for indoor use in a general purpose area. It is NOT for hazardous environments of any type.

The standard model is designed for flush panel mounting. Figure 3-1 is an illustration of the 3000TA standard front panel (the 3000ZA is similar) and mounting bezel. There are four mounting holes—one in each corner of the rigid frame. Drawings at the back of this manual illustrate the dimensions and mounting hole spacing for this unit.

On special order, a 19" rack-mounting panel can be provided. For rack mounting, one or two 3000 series analyzers can be flush-panel mounted on the rack panel. See Appendix for dimensions of the mounting panel.


Teledyne Analytical Instruments	13

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Contents Model 3000ZA-3X 3000ZA-3X Specific Model Information Important Notice Safety Messages 3000ZA-3X Vii Table of Contents Testing the System Appendix MaintenanceModel 3000ZA Rear Panel Model 3000ZA Front PanelXii List of TablesIntroduction Main Features of the AnalyzerOverview Typical ApplicationsIntroduction 3000ZA-3X Model DesignationsModel 3000ZA Front Panel Front Panel Operator InterfaceData Entry Keys Function KeysDigital Meter Display Alphanumeric Interface ScreenRear Panel Equipment Interface Access DoorStandby Button Optional ∙ 50-Pin Equipment Interface PortIntroduction Operational TheoryZrO2 Sensor Principles of OperationOperational Theory 3000ZA-3X Sample SystemZirconium Oxide Sensor Application Notes Electronics and Signal ProcessingOperational Theory 3000ZA-3X Component Location Electronic Block Diagram Unpacking the Analyzer InstallationMounting the Analyzer Installation 3000ZA-3X Gas Connections Rear Panel ConnectionsInstallation3000ZA-3X Electrical Connections Zero in and Span in OptionalEquipment Interface Connector Pin Arrangement Analog Output Connections Threshold AlarmAlarm Relay Contact Pins System AlarmRemote Calibration Connections Range ID Relay Connections Remote Probe Connections 2.3 RS-232 Port FET Series ResistanceCommands via RS-232 Input Testing the System Installing the Zirconium Oxide SensorsOperation Style Conventions Using the Data Entry and Function ButtonsKeys Description Escape EnterAnalyze Screen Menu/Screen StructureSystem Menu Hierarchy of Available Functions Enter Password T a Password routineChange Password Enter New Password T aModel Routine Logout RoutineSelf-Test Routine Analog-Out Adjust RoutineFilter Routine 20mA Gain 20mA Limit False Track in Cal Yes Span Menu Auto-Calibration TimerChange Stream Span Sensor Span TimerSpan Value Span Auto Finish Span FinishSpan Begin Span Begin Begin Span?Zero Finish Zero MenuZero Value Zero Timer 7 min Zero TimerZero Begin Zero Begin Begin Zero?Alarm Active Alarms MenuAlarm Polarity AL-1 NON-LATCHING AL-1 20.00 ppm AL-2 ActiveAlarm Latching Alarm FailsafeAlarm Setpoint AL-1 80.00 ppmRange Select Range MenuRange Select Auto Range Setpoints Manual Range SelectRoutine Maintenance MaintenanceSensor Replacement Removing the SensorMaintenance 3000ZA-3X Sensor Block with Middle Sensor Installed Fuse ReplacementSelf-Test Result Display System Self Diagnostic TestRear Panel Removal Remove only those screws marked with an Major Internal ComponentsTroubleshooting CleaningTrace Oxygen Analyzer Maintenance Maintenance 3000ZA-3X Teledyne Analytical Instruments Appendix SpecificationsOperating Temperature 5-35 C Qty Part Number Description Recommended 2-Year Spare Parts List19-inch Relay Rack Panel Mount Drawing ListFlow Rate Recommendations Application NotesRestriction Devices BY-PASS Conversions