Teledyne 3000ZA-3X operating instructions Application Notes, Flow Rate Recommendations

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Trace Oxygen Analyzer

Maintenance

 

 

 

A.5 Application Notes

3000 SERIES ANALYZERS APPLICATION NOTES ON RESTRICTORS,

PRESSURES, AND FLOW RECOMMENDATIONS

The 3000 series analyzers require reasonably regulated sample pressures. While the 3000 analyzers are not sensitive to variations of incoming pressure (provided they are properly vented to atmospheric pressure) the pressure must be maintained to provide a useable flow rate through the analyzer. Any line attached to sample vent should be ¼” or larger in diameter.

FLOW RATE RECOMMENDATIONS:

A usable flow rate for a 3000 series analyzer is one which can be measured on the flowmeter. This is basically 0.2 - 2.4 SLPM . The optimum flow rate is 1 SLPM (mid scale). Note that response time is dependent on flow rate; a low flow rate will result in slow response to O2 changes in the sample stream. The span flow rate should be the approximately same as the sample flow rate.

CELL PRESSURE CONCERNS:

The sensors used in 3000 series analyzers are optimized to function at atmospheric pressure. At pressures other than atmospheric the diffusion rate of O2 will be different than the optimum value. Higher pressures will produce faster O2 diffusion rates resulting in higher O2 reading and shorter cell life. To use a 3000 series analyzer at a cell pressure other than atmospheric, the analyzer must be calibrated with a known calibration gas at the new cell pressure to adjust for the different diffusion rate. Cell pressures below 2/3 atmospheric are not recommended because they tend to cause excessive internal expansion which may result in seal failure.

For operation at cell pressures other than atmospheric care must be taken not to change the sample pressure rapidly or cell damage may occur. For cell pressures above atmospheric, caution must be exercised to avoid over pressuring the cell holder. (percent analyzers will require some type of cell retainer to prevent the cell from being pushed out by the pressure). For operation at pressures below atmospheric pressure a suffix C (clamped) cell is required.

 

 

 

Teledyne Analytical Instruments

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Contents Model 3000ZA-3X 3000ZA-3X Specific Model Information Important Notice Safety Messages 3000ZA-3X Vii Table of Contents Testing the System Appendix MaintenanceModel 3000ZA Rear Panel Model 3000ZA Front PanelXii List of TablesIntroduction Main Features of the AnalyzerOverview Typical ApplicationsIntroduction 3000ZA-3X Model DesignationsModel 3000ZA Front Panel Front Panel Operator InterfaceData Entry Keys Function KeysDigital Meter Display Alphanumeric Interface ScreenAccess Door Rear Panel Equipment InterfaceStandby Button Optional ∙ 50-Pin Equipment Interface PortIntroduction Operational TheoryZrO2 Sensor Principles of OperationOperational Theory 3000ZA-3X Sample SystemZirconium Oxide Sensor Application Notes Electronics and Signal ProcessingOperational Theory 3000ZA-3X Component Location Electronic Block Diagram Installation Unpacking the AnalyzerMounting the Analyzer Installation 3000ZA-3X Gas Connections Rear Panel ConnectionsInstallation3000ZA-3X Electrical Connections Zero in and Span in OptionalEquipment Interface Connector Pin Arrangement Analog Output Connections Threshold AlarmAlarm Relay Contact Pins System AlarmRemote Calibration Connections Range ID Relay Connections Remote Probe Connections 2.3 RS-232 Port FET Series ResistanceCommands via RS-232 Input Testing the System Installing the Zirconium Oxide SensorsOperation Using the Data Entry and Function Buttons Style ConventionsKeys Description Escape EnterMenu/Screen Structure Analyze ScreenSystem Menu Hierarchy of Available Functions Enter Password T a Password routineChange Password Enter New Password T aModel Routine Logout RoutineAnalog-Out Adjust Routine Self-Test RoutineFilter Routine 20mA Gain 20mA Limit False Track in Cal Yes Auto-Calibration Timer Span MenuChange Stream Span Timer Span SensorSpan Value Span Auto Finish Span FinishSpan Begin Span Begin Begin Span?Zero Menu Zero FinishZero Value Zero Timer 7 min Zero TimerZero Begin Zero Begin Begin Zero?Alarm Active Alarms MenuAlarm Polarity AL-1 NON-LATCHING AL-1 20.00 ppm AL-2 ActiveAlarm Latching Alarm FailsafeAlarm Setpoint AL-1 80.00 ppmRange Menu Range SelectRange Select Auto Range Setpoints Manual Range SelectRoutine Maintenance MaintenanceSensor Replacement Removing the SensorMaintenance 3000ZA-3X Sensor Block with Middle Sensor Installed Fuse ReplacementSelf-Test Result Display System Self Diagnostic TestRear Panel Removal Remove only those screws marked with an Major Internal ComponentsTroubleshooting CleaningTrace Oxygen Analyzer Maintenance Maintenance 3000ZA-3X Teledyne Analytical Instruments Appendix SpecificationsOperating Temperature 5-35 C Qty Part Number Description Recommended 2-Year Spare Parts List19-inch Relay Rack Panel Mount Drawing ListFlow Rate Recommendations Application NotesRestriction Devices BY-PASS Conversions