Teledyne 3000ZA-3X operating instructions Restriction Devices

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Maintenance

3000ZA-3X

 

 

 

RESTRICTION DEVICES:

For proper operation, all 3000 series analyzers require a flow restriction device. This device is typically a restrictor or a valve. The restriction device serves two functions in the sample path.

1.It is used to limit the flow rate of the sample through the analyzer. A restrictor is chosen to operate over a range of pressures and provide a useable flow rate over that range.

2.The restriction device provides a pressure drop. This device is selected to provide the only significant pressure drop in the sample path.

RESTRICTOR KIT

The current revision of the 3000 series analyzers are supplied with a kit containing two restrictors and a union which are user installed. These parts are supplied to give the end user more flexibility when installing the analyzer. The restrictor kit is suitable for high and low positive pressure applications as well as vacuum service applications (see manual for installation instructions).

The standard restrictor (BLUE DOT) is recommended for pressures between 5 and 50 PSIG. For positive low pressure application (5 psig or less) the unmarked restrictor is better suited. For unpressurized sample applications the marked restrictor should be used and configured for vacuum service.

Note: For extremely low positive pressure applications (less then 2 psig) the vacuum service configuration should provide higher performance (higher flow rates).

For vacuum service, the end user must supply a vacuum pump and a by-pass valve for the pump. A vacuum level of 5–10 inches of mercury should provide the optimum flow rate. CAUTION: flow restrictors have very small orifices and may be plugged by small particles (.005” dia or larger) A sample filter must be included in the sample line prior to the restrictor! (A 60 micron filter is recommended).

3000TA EXAMPLES:

Example 1: With an incoming pressure of 10 psig the standard restrictor (blue dot) will provide a flow rate of 0.76 SLPM. Upstream of the restrictor the sample line pressure will be 10 psig, while down stream

Teledyne Analytical Instruments

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Contents Model 3000ZA-3X 3000ZA-3X Specific Model Information Important Notice Safety Messages 3000ZA-3X Vii Table of Contents Testing the System Maintenance AppendixModel 3000ZA Front Panel Model 3000ZA Rear PanelList of Tables XiiOverview Main Features of the AnalyzerIntroduction Typical ApplicationsModel Designations Introduction 3000ZA-3XFront Panel Operator Interface Model 3000ZA Front PanelDigital Meter Display Function KeysData Entry Keys Alphanumeric Interface ScreenRear Panel Equipment Interface Access DoorStandby Button ∙ 50-Pin Equipment Interface Port OptionalZrO2 Sensor Operational TheoryIntroduction Principles of OperationSample System Operational Theory 3000ZA-3XElectronics and Signal Processing Zirconium Oxide Sensor Application NotesOperational Theory 3000ZA-3X Component Location Electronic Block Diagram Unpacking the Analyzer InstallationMounting the Analyzer Installation 3000ZA-3X Rear Panel Connections Gas ConnectionsInstallation3000ZA-3X Zero in and Span in Optional Electrical ConnectionsEquipment Interface Connector Pin Arrangement Threshold Alarm Analog Output ConnectionsSystem Alarm Alarm Relay Contact PinsRemote Calibration Connections Range ID Relay Connections Remote Probe Connections FET Series Resistance 2.3 RS-232 PortCommands via RS-232 Input Installing the Zirconium Oxide Sensors Testing the SystemOperation Style Conventions Using the Data Entry and Function ButtonsKeys Description Enter EscapeAnalyze Screen Menu/Screen StructureSystem Menu Hierarchy of Available Functions Change Password Password routineEnter Password T a Enter New Password T aLogout Routine Model RoutineSelf-Test Routine Analog-Out Adjust RoutineFilter Routine 20mA Gain 20mA Limit False Track in Cal Yes Span Menu Auto-Calibration TimerChange Stream Span Sensor Span TimerSpan Value Span Begin Span FinishSpan Auto Finish Span Begin Begin Span?Zero Finish Zero MenuZero Value Zero Begin Zero TimerZero Timer 7 min Zero Begin Begin Zero?Alarm Polarity Alarms MenuAlarm Active AL-1 NON-LATCHING AL-1 20.00 ppm AL-2 ActiveAlarm Setpoint Alarm FailsafeAlarm Latching AL-1 80.00 ppmRange Select Range MenuRange Select Auto Manual Range Select Range SetpointsSensor Replacement MaintenanceRoutine Maintenance Removing the SensorMaintenance 3000ZA-3X Fuse Replacement Sensor Block with Middle Sensor InstalledSystem Self Diagnostic Test Self-Test Result DisplayMajor Internal Components Rear Panel Removal Remove only those screws marked with anCleaning TroubleshootingTrace Oxygen Analyzer Maintenance Maintenance 3000ZA-3X Teledyne Analytical Instruments Specifications AppendixOperating Temperature 5-35 C Recommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List 19-inch Relay Rack Panel MountApplication Notes Flow Rate RecommendationsRestriction Devices BY-PASS Conversions