Teledyne 3000ZA-3X Installing the Zirconium Oxide Sensors, Testing the System

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Installation

3000ZA-3X

 

 

 

The data is status information, in digital form, updated every two seconds. Status is reported in the following order:

The concentration in ppm or percent

The range in use (HI, MED, LO)

The span of the range (0-100 ppm, etc)

Which alarms—if any—are disabled (AL–x DISABLED)

Which alarms—if any—are tripped (AL–x ON).

3.4Installing the Zirconium Oxide Sensors

If the ZrO2 sensors are not installed in the cell block when the instrument is shipped, they must be installed before the analyzer is placed in service. If they are not installed, the sensors will be packaged with their Teledyne Analytical Instruments part number marked on the bag.

When the ZrO2 sensor needs to be installed or replaced, follow the procedures in Section 5.2.

If sensors were installed at the factory, remove the cover, by loosening the eight screws that secure it and check that each sensor is firm in its respective socket.

3.5 Testing the System

Before applying power to the instrument:

Check the integrity and accuracy of the gas connections. Make sure there are no leaks.

Check the integrity and accuracy of the electrical connections. Make sure there are no exposed conductors.

Check that inlet sample pressure is within the accepted range (see Section 3.3.1).

Power up the system, and test it by repeating the Self- Diagnostic Test as described in Chapter 4, Section 4.3.5.

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Contents Model 3000ZA-3X 3000ZA-3X Specific Model Information Important Notice Safety Messages 3000ZA-3X Vii Table of Contents Testing the System Maintenance AppendixModel 3000ZA Front Panel Model 3000ZA Rear PanelList of Tables XiiOverview Main Features of the AnalyzerIntroduction Typical ApplicationsModel Designations Introduction 3000ZA-3XFront Panel Operator Interface Model 3000ZA Front PanelDigital Meter Display Function KeysData Entry Keys Alphanumeric Interface ScreenStandby Button Access DoorRear Panel Equipment Interface ∙ 50-Pin Equipment Interface Port OptionalZrO2 Sensor Operational TheoryIntroduction Principles of OperationSample System Operational Theory 3000ZA-3XElectronics and Signal Processing Zirconium Oxide Sensor Application NotesOperational Theory 3000ZA-3X Component Location Electronic Block Diagram Mounting the Analyzer InstallationUnpacking the Analyzer Installation 3000ZA-3X Rear Panel Connections Gas ConnectionsInstallation3000ZA-3X Zero in and Span in Optional Electrical ConnectionsEquipment Interface Connector Pin Arrangement Threshold Alarm Analog Output ConnectionsSystem Alarm Alarm Relay Contact PinsRemote Calibration Connections Range ID Relay Connections Remote Probe Connections FET Series Resistance 2.3 RS-232 PortCommands via RS-232 Input Installing the Zirconium Oxide Sensors Testing the SystemOperation Keys Description Using the Data Entry and Function ButtonsStyle Conventions Enter EscapeSystem Menu Menu/Screen StructureAnalyze Screen Hierarchy of Available Functions Change Password Password routineEnter Password T a Enter New Password T aLogout Routine Model RoutineFilter Routine Analog-Out Adjust RoutineSelf-Test Routine 20mA Gain 20mA Limit False Track in Cal Yes Change Stream Auto-Calibration TimerSpan Menu Span Value Span TimerSpan Sensor Span Begin Span FinishSpan Auto Finish Span Begin Begin Span?Zero Value Zero MenuZero Finish Zero Begin Zero TimerZero Timer 7 min Zero Begin Begin Zero?Alarm Polarity Alarms MenuAlarm Active AL-1 NON-LATCHING AL-1 20.00 ppm AL-2 ActiveAlarm Setpoint Alarm FailsafeAlarm Latching AL-1 80.00 ppmRange Select Auto Range MenuRange Select Manual Range Select Range SetpointsSensor Replacement MaintenanceRoutine Maintenance Removing the SensorMaintenance 3000ZA-3X Fuse Replacement Sensor Block with Middle Sensor InstalledSystem Self Diagnostic Test Self-Test Result DisplayMajor Internal Components Rear Panel Removal Remove only those screws marked with anCleaning TroubleshootingTrace Oxygen Analyzer Maintenance Maintenance 3000ZA-3X Teledyne Analytical Instruments Specifications AppendixOperating Temperature 5-35 C Recommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List 19-inch Relay Rack Panel MountApplication Notes Flow Rate RecommendationsRestriction Devices BY-PASS Conversions