Teledyne 3000ZA-3X operating instructions

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3000ZA-3X

CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE PURPOSE AND IN THE MANNER DESCRIBED IN THIS MANUAL.

IF YOU USE THE ANALYZER IN A MANNER OTHER THAN THAT FOR WHICH IT WAS INTENDED, UNPREDICTABLE BEHAVIOR COULD RESULT POSSIBLY ACCOMPANIED WITH HAZARDOUS CONSEQUENCES.

This manual provides information designed to guide you through the installation, calibration and operation of your new analyzer. Please read this manual and keep it available.

Occasionally, some instruments are customized for a particular application or features and/or options added per customer requests. Please check the front of this manual for any additional information in the form of an Addendum which discusses specific information, procedures, cautions and warnings that may be peculiar to your instrument.

Manuals do get lost. Additional manuals can be obtained from Teledyne Analytical Instruments at the address given in the Appendix. Some of our manuals are available in electronic form via the internet. Please visit our website at: www.teledyne-ai.com.

Teledyne Analytical Instruments

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Contents Model 3000ZA-3X 3000ZA-3X Specific Model Information Important Notice Safety Messages 3000ZA-3X Vii Table of Contents Testing the System Maintenance AppendixModel 3000ZA Front Panel Model 3000ZA Rear PanelList of Tables XiiOverview Main Features of the AnalyzerIntroduction Typical ApplicationsModel Designations Introduction 3000ZA-3XFront Panel Operator Interface Model 3000ZA Front PanelDigital Meter Display Function KeysData Entry Keys Alphanumeric Interface ScreenAccess Door Rear Panel Equipment InterfaceStandby Button ∙ 50-Pin Equipment Interface Port OptionalZrO2 Sensor Operational TheoryIntroduction Principles of OperationSample System Operational Theory 3000ZA-3XElectronics and Signal Processing Zirconium Oxide Sensor Application NotesOperational Theory 3000ZA-3X Component Location Electronic Block Diagram Installation Unpacking the AnalyzerMounting the Analyzer Installation 3000ZA-3X Rear Panel Connections Gas ConnectionsInstallation3000ZA-3X Zero in and Span in Optional Electrical ConnectionsEquipment Interface Connector Pin Arrangement Threshold Alarm Analog Output ConnectionsSystem Alarm Alarm Relay Contact PinsRemote Calibration Connections Range ID Relay Connections Remote Probe Connections FET Series Resistance 2.3 RS-232 PortCommands via RS-232 Input Installing the Zirconium Oxide Sensors Testing the SystemOperation Using the Data Entry and Function Buttons Style ConventionsKeys Description Enter EscapeMenu/Screen Structure Analyze ScreenSystem Menu Hierarchy of Available Functions Change Password Password routineEnter Password T a Enter New Password T aLogout Routine Model RoutineAnalog-Out Adjust Routine Self-Test RoutineFilter Routine 20mA Gain 20mA Limit False Track in Cal Yes Auto-Calibration Timer Span MenuChange Stream Span Timer Span SensorSpan Value Span Begin Span FinishSpan Auto Finish Span Begin Begin Span?Zero Menu Zero FinishZero Value Zero Begin Zero TimerZero Timer 7 min Zero Begin Begin Zero?Alarm Polarity Alarms MenuAlarm Active AL-1 NON-LATCHING AL-1 20.00 ppm AL-2 ActiveAlarm Setpoint Alarm FailsafeAlarm Latching AL-1 80.00 ppmRange Menu Range SelectRange Select Auto Manual Range Select Range SetpointsSensor Replacement MaintenanceRoutine Maintenance Removing the SensorMaintenance 3000ZA-3X Fuse Replacement Sensor Block with Middle Sensor InstalledSystem Self Diagnostic Test Self-Test Result DisplayMajor Internal Components Rear Panel Removal Remove only those screws marked with anCleaning TroubleshootingTrace Oxygen Analyzer Maintenance Maintenance 3000ZA-3X Teledyne Analytical Instruments Specifications AppendixOperating Temperature 5-35 C Recommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List 19-inch Relay Rack Panel MountApplication Notes Flow Rate RecommendationsRestriction Devices BY-PASS Conversions