Teledyne 3000ZA-3X operating instructions ∙ 50-Pin Equipment Interface Port, Optional

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Introduction

3000ZA-3X

 

 

 

Power Connection Universal AC power source.

Gas Inlet and Outlet One inlet (must be externally valved) and one exhaust out. Three inlets when option “C” is ordered.

9-PinRS-232 Port Serial digital concentration signal output and control input.

50-Pin Equipment Interface Port

Analog Outputs: 0–1 VDC oxygen concentration plus 0-1 VDC range ID

Alarm Connections: 2 concentration alarms and 1 system alarm.

Remote Valve: Used in the 3000ZA for controlling external solenoid valves only.

Remote Span/Zero: Digital inputs allow external control of analyzer calibration.

Calibration Contact: To notify external equipment that instrument is being calibrated and readings are not monitoring sample.

Range ID Contacts: Four separate, dedicated, range relay contacts. Low, Medium, High, Cal.

Network I/O: Serial digital communications for local network access. For future expansion. Not currently implemented.

Optional

Calibration Gas Ports: Separate fittings for zero, span, and sample gas input, internal valves for automatic gas switching.

Current Signal Output: Additional isolated 4–20 mA DC plus 4–20 mA DC range ID.

Note: If you require highly accurate Auto-Cal timing, use external Auto-Cal control where possible. The internal clock in the Model 3000ZA is accurate to 2-3 %. Accordingly, internally scheduled calibrations can vary 2-3 % per day.

Teledyne Analytical Instruments

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Contents Model 3000ZA-3X 3000ZA-3X Specific Model Information Important Notice Safety Messages 3000ZA-3X Vii Table of Contents Testing the System Maintenance AppendixModel 3000ZA Front Panel Model 3000ZA Rear PanelList of Tables XiiOverview Main Features of the AnalyzerIntroduction Typical ApplicationsModel Designations Introduction 3000ZA-3XFront Panel Operator Interface Model 3000ZA Front PanelDigital Meter Display Function KeysData Entry Keys Alphanumeric Interface ScreenAccess Door Rear Panel Equipment InterfaceStandby Button ∙ 50-Pin Equipment Interface Port OptionalZrO2 Sensor Operational TheoryIntroduction Principles of OperationSample System Operational Theory 3000ZA-3XElectronics and Signal Processing Zirconium Oxide Sensor Application NotesOperational Theory 3000ZA-3X Component Location Electronic Block Diagram Installation Unpacking the AnalyzerMounting the Analyzer Installation 3000ZA-3X Rear Panel Connections Gas ConnectionsInstallation3000ZA-3X Zero in and Span in Optional Electrical ConnectionsEquipment Interface Connector Pin Arrangement Threshold Alarm Analog Output ConnectionsSystem Alarm Alarm Relay Contact PinsRemote Calibration Connections Range ID Relay Connections Remote Probe Connections FET Series Resistance 2.3 RS-232 PortCommands via RS-232 Input Installing the Zirconium Oxide Sensors Testing the SystemOperation Using the Data Entry and Function Buttons Style ConventionsKeys Description Enter EscapeMenu/Screen Structure Analyze ScreenSystem Menu Hierarchy of Available Functions Change Password Password routineEnter Password T a Enter New Password T aLogout Routine Model RoutineAnalog-Out Adjust Routine Self-Test RoutineFilter Routine 20mA Gain 20mA Limit False Track in Cal Yes Auto-Calibration Timer Span MenuChange Stream Span Timer Span SensorSpan Value Span Begin Span FinishSpan Auto Finish Span Begin Begin Span?Zero Menu Zero FinishZero Value Zero Begin Zero TimerZero Timer 7 min Zero Begin Begin Zero?Alarm Polarity Alarms MenuAlarm Active AL-1 NON-LATCHING AL-1 20.00 ppm AL-2 ActiveAlarm Setpoint Alarm FailsafeAlarm Latching AL-1 80.00 ppmRange Menu Range SelectRange Select Auto Manual Range Select Range SetpointsSensor Replacement MaintenanceRoutine Maintenance Removing the SensorMaintenance 3000ZA-3X Fuse Replacement Sensor Block with Middle Sensor InstalledSystem Self Diagnostic Test Self-Test Result DisplayMajor Internal Components Rear Panel Removal Remove only those screws marked with anCleaning TroubleshootingTrace Oxygen Analyzer Maintenance Maintenance 3000ZA-3X Teledyne Analytical Instruments Specifications AppendixOperating Temperature 5-35 C Recommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List 19-inch Relay Rack Panel MountApplication Notes Flow Rate RecommendationsRestriction Devices BY-PASS Conversions