Teledyne 3000ZA operating instructions

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3000ZA

CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE PURPOSE AND IN THE MANNER DESCRIBED IN THIS MANUAL.

IF YOU USE THE ANALYZER IN A MANNER OTHER THAN THAT FOR WHICH IT WAS INTENDED, UNPREDICTABLE BEHAVIOR COULD RESULT POSSIBLY ACCOMPANIED WITH HAZARDOUS CONSEQUENCES.

This manual provides information designed to guide you through the installation, calibration and operation of your new analyzer. Please read this manual and keep it available.

Occasionally, some instruments are customized for a particular application or features and/or options added per customer requests. Please check the front of this manual for any additional information in the form of an Addendum which discusses specific information, procedures, cautions and warnings that may be peculiar to your instrument.

Manuals do get lost. Additional manuals can be obtained from Teledyne at the address given in the Appendix. Some of our manuals are available in electronic form via the internet. Please visit our website at: www.teledyne-ai.com.

Teledyne Analytical Instruments

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Contents Model 3000ZA 3000ZA Specific Model Information Important Notice Safety Messages 3000ZA Vii Table of Contents Maintenance OperationAppendix IndexList of Figures Model 3000ZA Front PanelList of Tables Overview Main Features of the AnalyzerIntroduction Typical ApplicationsModel Designations Introduction 3000ZAFront Panel Operator Interface Model 3000ZA Front PanelIntroduction 3000ZA Rear Panel Equipment Interface Model 3000ZA Rear PanelPower Connection Universal AC power source Scheduled calibrations can vary 2-3 % per day ZrO2 Sensor Operational TheoryIntroduction Principles of OperationSample System Model 3000ZA Sample SystemElectronics and Signal Processing Zirconium Oxide Sensor Application NotesTrace Oxygen Analyzer Operational Theory Component Location Electronic Block Diagram Installation Unpacking the AnalyzerMounting the Analyzer Trace Oxygen Analyzer Installation Rear Panel Connections Gas ConnectionsSample Primary Input Power Electrical ConnectionsEquipment Interface Connector Pin Arrangement Analog Output Connections Alarm Relay Contact Pins Remote Calibration Connections Range ID Relay Connections Remote Probe Connections Commands via RS-232 Input 2.3 RS-232 PortInstalling the Zirconium Oxide Sensor Testing the SystemTrace Oxygen Analyzer Installation Operation Using the Data Entry and Function Buttons Hierarchy of Available Functions System Function TRAK/HLD Auto-Cal Pswd Logout More Setting up an Auto-Cal Password Protection Pswd Restrictions Removed Retype PWD To Verify System Self-Diagnostic Test LogoutVersion Screen Showing Negative Oxygen ReadingsZero and Span Functions Zero Cal Zero Settling Man ENT To Begin Span Cal #### ppm Span Slope=#### ppm/s Span Failure Alarms Function AL-1 AL-2 Choose Alarm Setting the Analog Output Ranges Range FunctionFixed Range Analysis Signal Output Analyze FunctionRange ID Output Voltage Page Cell Replacement MaintenanceRoutine Maintenance Removing the SensorFuse Replacement Trace Oxygen Analyzer MaintenanceSystem Self Diagnostic Test Installing FusesMajor Internal Components Rear Panel Removal Remove only those screws marked with anCleaning TroubleshootingIf erratic behavior Specifications AppendixTrace Oxygen Analyzer Appendix Recommended 2-Year Spare Parts List Drawing List 19-inch Relay Rack Panel MountApplication Notes Flow Rate RecommendationsBY-PASS Conversions PSI Scfh = 0.476 Slpm Index Trace Oxygen Analyzer Index Relay connections, 22 relay contacts Trace Oxygen Analyzer Index Teledyne Analytical Instruments