Teledyne 3000ZA operating instructions Sample

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Trace Oxygen Analyzer

Installation

 

 

 

pressure applications (5-50 psig) use the restrictor that has a blue sticker on the body.

Pressurized service: Connect the restrictor with the blue dot to the Sample In port. The small circular orifice should face AWAY from the back of the unit (against the direction of gas flow).

Note: Remove the blue sticker from the restrictor before using.

Low pressure applications: Connect the restrictor without the blue sticker in the same manner (less than 5 psig).

Vacuum Service: For applications involving pressure less than 5-10 in Hg) connect the restrictor without the blue sticker to the Exhaust Out port. The small circular orifice should face TOWARD the back of the unit (against the direction of gas flow).

CAUTION: OPERATING THE UNIT WITHOUT RESTRICTORS CAN

CAUSE DAMAGE TO THE SENSOR.

The unit is manufactured with 1/4” tube fittings and includes 6 mm adapters for metric system installations. For a safe connection:

1.Insert the tube into the fitting and finger tighten the nut until the tubing cannot be rotated freely by hand in the fitting. This may require an additional 1/8 turn beyond finger tight.

2.Hold the fitting body steady with a backup wrench. using another wrench, rotate the nut another 1-1/4 turns.

SAMPLE IN:

In the standard model, gas connections are made at the SAMPLE IN and EXHAUST OUT connections. Calibration gases must be tee'd into the Sample inlet with appropriate valves.

The inlet gas pressure should be reasonably regulated. Pressures between 2 and 50 psig are acceptable as long as the pressure, once established, will keep the front panel flowmeter reading in an acceptable range (0.5 to 2.0 SLPM). For non-pressurized sample or very low pressure, (less than 2 psig) vacuum service plumbing is recommended. Exact figures will depend on your process.

Teledyne Analytical Instruments

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Contents Model 3000ZA 3000ZA Specific Model Information Important Notice Safety Messages 3000ZA Vii Table of Contents Operation MaintenanceIndex AppendixModel 3000ZA Front Panel List of FiguresList of Tables Introduction Main Features of the AnalyzerOverview Typical ApplicationsIntroduction 3000ZA Model DesignationsModel 3000ZA Front Panel Front Panel Operator InterfaceIntroduction 3000ZA Model 3000ZA Rear Panel Rear Panel Equipment InterfacePower Connection Universal AC power source Scheduled calibrations can vary 2-3 % per day Introduction Operational TheoryZrO2 Sensor Principles of OperationModel 3000ZA Sample System Sample SystemZirconium Oxide Sensor Application Notes Electronics and Signal ProcessingTrace Oxygen Analyzer Operational Theory Component Location Electronic Block Diagram Mounting the Analyzer InstallationUnpacking the Analyzer Trace Oxygen Analyzer Installation Gas Connections Rear Panel ConnectionsSample Electrical Connections Primary Input PowerEquipment Interface Connector Pin Arrangement Analog Output Connections Alarm Relay Contact Pins Remote Calibration Connections Range ID Relay Connections Remote Probe Connections 2.3 RS-232 Port Commands via RS-232 InputTesting the System Installing the Zirconium Oxide SensorTrace Oxygen Analyzer Installation Operation Using the Data Entry and Function Buttons Hierarchy of Available Functions System Function TRAK/HLD Auto-Cal Pswd Logout More Setting up an Auto-Cal Password Protection Pswd Restrictions Removed Retype PWD To Verify Logout System Self-Diagnostic TestShowing Negative Oxygen Readings Version ScreenZero and Span Functions Zero Cal Zero Settling Man ENT To Begin Span Cal #### ppm Span Slope=#### ppm/s Span Failure Alarms Function AL-1 AL-2 Choose Alarm Range Function Setting the Analog Output RangesFixed Range Analysis Analyze Function Signal OutputRange ID Output Voltage Page Routine Maintenance MaintenanceCell Replacement Removing the SensorTrace Oxygen Analyzer Maintenance Fuse ReplacementInstalling Fuses System Self Diagnostic TestRear Panel Removal Remove only those screws marked with an Major Internal ComponentsTroubleshooting CleaningIf erratic behavior Appendix SpecificationsTrace Oxygen Analyzer Appendix Recommended 2-Year Spare Parts List 19-inch Relay Rack Panel Mount Drawing ListFlow Rate Recommendations Application NotesBY-PASS Conversions PSI Scfh = 0.476 Slpm Index Trace Oxygen Analyzer Index Relay connections, 22 relay contacts Trace Oxygen Analyzer Index Teledyne Analytical Instruments