Teledyne 3000ZA operating instructions Application Notes, Flow Rate Recommendations

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Appendix

3000ZA

 

 

 

A.5 Application Notes

3000 SERIES ANALYZERS APPLICATION NOTES ON RESTRICTORS,

PRESSURES, AND FLOW RECOMMENDATIONS

The 3000 series analyzers require reasonably regulated sample pressures. While the 3000 analyzers are not sensitive to variations of incoming pressure (provided they are properly vented to atmospheric pressure) the pressure must be maintained to provide a useable flow rate through the analyzer. Any line attached to sample vent should be 1/4 or larger in diameter.

FLOW RATE RECOMMENDATIONS:

A usable flow rate for a 3000 series analyzer is one which can be measured on the flowmeter. This is basically 0.2 - 2.4 SLPM . The optimum flow rate is 1 SLPM (mid scale). Note that response time is dependent on flow rate; a low flow rate will result in slow response to O2 changes in the sample stream. The span flow rate should be the approximately same as the sample flow rate.

RESTRICTION DEVICES:

For proper operation, all 3000 series analyzers require a flow restriction device. This device is typically a restrictor or a valve. The restriction device serves two functions in the sample path.

1.It is used to limit the flow rate of the sample through the analyzer. A restrictor is chosen to operate over a range of pressures and provide a useable flow rate over that range.

2.The restriction device provides a pressure drop. This device is selected to provide the only significant pressure drop in the sample path.

RESTRICTOR KIT

The current revision of the 3000 series analyzers are supplied with a kit containing two restrictors and a union which are user installed. These parts are supplied to give the end user more flexibility when installing the analyzer. The restrictor kit is suitable for high and low

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Contents Model 3000ZA 3000ZA Specific Model Information Important Notice Safety Messages 3000ZA Vii Table of Contents Maintenance OperationAppendix IndexList of Figures Model 3000ZA Front PanelList of Tables Overview Main Features of the AnalyzerIntroduction Typical ApplicationsModel Designations Introduction 3000ZAFront Panel Operator Interface Model 3000ZA Front PanelIntroduction 3000ZA Rear Panel Equipment Interface Model 3000ZA Rear PanelPower Connection Universal AC power source Scheduled calibrations can vary 2-3 % per day ZrO2 Sensor Operational TheoryIntroduction Principles of OperationSample System Model 3000ZA Sample SystemElectronics and Signal Processing Zirconium Oxide Sensor Application NotesTrace Oxygen Analyzer Operational Theory Component Location Electronic Block Diagram Mounting the Analyzer InstallationUnpacking the Analyzer Trace Oxygen Analyzer Installation Rear Panel Connections Gas ConnectionsSample Primary Input Power Electrical ConnectionsEquipment Interface Connector Pin Arrangement Analog Output Connections Alarm Relay Contact Pins Remote Calibration Connections Range ID Relay Connections Remote Probe Connections Commands via RS-232 Input 2.3 RS-232 PortInstalling the Zirconium Oxide Sensor Testing the SystemTrace Oxygen Analyzer Installation Operation Using the Data Entry and Function Buttons Hierarchy of Available Functions System Function TRAK/HLD Auto-Cal Pswd Logout More Setting up an Auto-Cal Password Protection Pswd Restrictions Removed Retype PWD To Verify System Self-Diagnostic Test LogoutVersion Screen Showing Negative Oxygen ReadingsZero and Span Functions Zero Cal Zero Settling Man ENT To Begin Span Cal #### ppm Span Slope=#### ppm/s Span Failure Alarms Function AL-1 AL-2 Choose Alarm Setting the Analog Output Ranges Range FunctionFixed Range Analysis Signal Output Analyze FunctionRange ID Output Voltage Page Cell Replacement MaintenanceRoutine Maintenance Removing the SensorFuse Replacement Trace Oxygen Analyzer MaintenanceSystem Self Diagnostic Test Installing FusesMajor Internal Components Rear Panel Removal Remove only those screws marked with anCleaning TroubleshootingIf erratic behavior Specifications Appendix Trace Oxygen Analyzer Appendix Recommended 2-Year Spare Parts List Drawing List 19-inch Relay Rack Panel MountApplication Notes Flow Rate RecommendationsBY-PASS Conversions PSI Scfh = 0.476 Slpm Index Trace Oxygen Analyzer Index Relay connections, 22 relay contacts Trace Oxygen Analyzer Index Teledyne Analytical Instruments