Teledyne 3000ZA Zirconium Oxide Sensor Application Notes, Electronics and Signal Processing

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Operational Theory

3000ZA

 

 

 

Figure 2-2: Flow Diagram with Options

2.4 Zirconium Oxide Sensor Application Notes

The following sample gases require conditioning prior to entering the sensor:

Flammable gases such as methane, alcohol and carbon monoxide may cause a measurement error. They must be filtered from the sample gas before entering the cell.

Gases containing halogen atoms (F, Cl, Br, etc.) such as Freon, must be filtered before entering the cell. The sensor will be damaged by the decomposition of Freon.

Gases containing SOx, H2S, silicone vapor and adhesives must not enter the sensor. These components adversely affect the performance of the sensor.

Dust and oil should be filtered from the sample gas.

Water vapor in contact with the sensor will damage the sensor. Use a moisture trap or filter to remove any water vapor in the sample.

2.5 Electronics and Signal Processing

The Model 3000ZA Trace Oxygen Analyzer uses an 8031 microcontroller with 32 kB of RAM and 128 kB of ROM to control all signal processing, input/output, and display functions for the analyzer. System power is supplied from a universal power supply module designed to be compatible with any international power source. Figure 2-3 shows the location of the power supply and the main electronic PC boards.

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Contents Model 3000ZA 3000ZA Specific Model Information Important Notice Safety Messages 3000ZA Vii Table of Contents Maintenance OperationAppendix IndexList of Figures Model 3000ZA Front PanelList of Tables Overview Main Features of the AnalyzerIntroduction Typical ApplicationsModel Designations Introduction 3000ZAFront Panel Operator Interface Model 3000ZA Front PanelIntroduction 3000ZA Rear Panel Equipment Interface Model 3000ZA Rear PanelPower Connection Universal AC power source Scheduled calibrations can vary 2-3 % per day ZrO2 Sensor Operational TheoryIntroduction Principles of OperationSample System Model 3000ZA Sample SystemElectronics and Signal Processing Zirconium Oxide Sensor Application NotesTrace Oxygen Analyzer Operational Theory Component Location Electronic Block Diagram Unpacking the Analyzer InstallationMounting the Analyzer Trace Oxygen Analyzer Installation Rear Panel Connections Gas ConnectionsSample Primary Input Power Electrical ConnectionsEquipment Interface Connector Pin Arrangement Analog Output Connections Alarm Relay Contact Pins Remote Calibration Connections Range ID Relay Connections Remote Probe Connections Commands via RS-232 Input 2.3 RS-232 PortInstalling the Zirconium Oxide Sensor Testing the SystemTrace Oxygen Analyzer Installation Operation Using the Data Entry and Function Buttons Hierarchy of Available Functions System Function TRAK/HLD Auto-Cal Pswd Logout More Setting up an Auto-Cal Password Protection Pswd Restrictions Removed Retype PWD To Verify System Self-Diagnostic Test LogoutVersion Screen Showing Negative Oxygen ReadingsZero and Span Functions Zero Cal Zero Settling Man ENT To Begin Span Cal #### ppm Span Slope=#### ppm/s Span Failure Alarms Function AL-1 AL-2 Choose Alarm Setting the Analog Output Ranges Range FunctionFixed Range Analysis Signal Output Analyze FunctionRange ID Output Voltage Page Cell Replacement MaintenanceRoutine Maintenance Removing the SensorFuse Replacement Trace Oxygen Analyzer MaintenanceSystem Self Diagnostic Test Installing FusesMajor Internal Components Rear Panel Removal Remove only those screws marked with anCleaning TroubleshootingIf erratic behavior Specifications AppendixTrace Oxygen Analyzer Appendix Recommended 2-Year Spare Parts List Drawing List 19-inch Relay Rack Panel MountApplication Notes Flow Rate RecommendationsBY-PASS Conversions PSI Scfh = 0.476 Slpm Index Trace Oxygen Analyzer Index Relay connections, 22 relay contacts Trace Oxygen Analyzer Index Teledyne Analytical Instruments