Teledyne 3000ZA operating instructions By-Pass

Page 75

Trace Oxygen Analyzer

Appendix

 

 

 

 

 

 

positive pressure applications as well as vacuum service applications (see manual for installation instructions).

The standard restrictor (BLUE DOT) is recommended for pressures between 5 and 50 PSIG. For positive low pressure application (5 psig or less) the unmarked restrictor is better suited . For unpressurized sample applications the marked restrictor should be used and configured for vacuum service.

Note: For extremely low positive pressure applications (less then 2 psig) the vacuum service configuration should provide higher performance (higher flow rates).

For vacuum service, the end user must supply a vacuum pump and a by-pass valve for the pump. A vacuum level of 5–10 inches of mercury should provide the optimum flow rate. CAUTION: flow restrictors have very small orifices and may be plugged by small particles (.005” dia or larger) A sample filter must be included in the sample line prior to the restrictor! (A 60 micron filter is recommended).

3000TA EXAMPLES:

Example 1: With a incoming pressure of 10 psig the std restrictor (blue dot) will provide a flow rate of 0.76 SLPM. Upstream of the restrictor the sample line pressure will be 10 psig, while down stream (including the cell) the pressure will be at atmospheric pressure (analyzer vented to atmospheric pressure). Note, all other pressure drops in the sample path are insignificant at these flow rates. This insures that the cell operates at atmospheric pressure. At very high flow rates (off scale of flow-meter), pressure drops other than the restriction device could become significant, and result in pressurizing the cell.

Example 2: A 3000TA is configured for vacuum service as follows. The unmarked restrictor is placed in the sample vent port. The down stream end of the restrictor is then connected to a vacuum pump and by-pass valve. The by-pass valve is adjusted to provide a flow rate of 1 SLPM. The sample pressure between the pump and the restrictor will be approximately -7 inches of mercury, while the pressure in the balance of the sample system including the cell will be approximately at atmospheric pressure (provided the sample flow into the analyzer is not blocked).

BY-PASS:

Teledyne Analytical Instruments

Image 75
Contents Model 3000ZA 3000ZA Specific Model Information Important Notice Safety Messages 3000ZA Vii Table of Contents Operation MaintenanceIndex AppendixModel 3000ZA Front Panel List of FiguresList of Tables Typical Applications Main Features of the AnalyzerIntroduction OverviewIntroduction 3000ZA Model DesignationsModel 3000ZA Front Panel Front Panel Operator InterfaceIntroduction 3000ZA Model 3000ZA Rear Panel Rear Panel Equipment InterfacePower Connection Universal AC power source Scheduled calibrations can vary 2-3 % per day Principles of Operation Operational TheoryIntroduction ZrO2 SensorModel 3000ZA Sample System Sample SystemZirconium Oxide Sensor Application Notes Electronics and Signal ProcessingTrace Oxygen Analyzer Operational Theory Component Location Electronic Block Diagram Installation Unpacking the AnalyzerMounting the Analyzer Trace Oxygen Analyzer Installation Gas Connections Rear Panel ConnectionsSample Electrical Connections Primary Input PowerEquipment Interface Connector Pin Arrangement Analog Output Connections Alarm Relay Contact Pins Remote Calibration Connections Range ID Relay Connections Remote Probe Connections 2.3 RS-232 Port Commands via RS-232 InputTesting the System Installing the Zirconium Oxide SensorTrace Oxygen Analyzer Installation Operation Using the Data Entry and Function Buttons Hierarchy of Available Functions System Function TRAK/HLD Auto-Cal Pswd Logout More Setting up an Auto-Cal Password Protection Pswd Restrictions Removed Retype PWD To Verify Logout System Self-Diagnostic TestShowing Negative Oxygen Readings Version ScreenZero and Span Functions Zero Cal Zero Settling Man ENT To Begin Span Cal #### ppm Span Slope=#### ppm/s Span Failure Alarms Function AL-1 AL-2 Choose Alarm Range Function Setting the Analog Output RangesFixed Range Analysis Analyze Function Signal OutputRange ID Output Voltage Page Removing the Sensor MaintenanceRoutine Maintenance Cell ReplacementTrace Oxygen Analyzer Maintenance Fuse ReplacementInstalling Fuses System Self Diagnostic TestRear Panel Removal Remove only those screws marked with an Major Internal ComponentsTroubleshooting CleaningIf erratic behavior Appendix SpecificationsTrace Oxygen Analyzer Appendix Recommended 2-Year Spare Parts List 19-inch Relay Rack Panel Mount Drawing ListFlow Rate Recommendations Application NotesBY-PASS Conversions PSI Scfh = 0.476 Slpm Index Trace Oxygen Analyzer Index Relay connections, 22 relay contacts Trace Oxygen Analyzer Index Teledyne Analytical Instruments